Lincoln Electric IM931 manual Engine Adjustment Overspeed is Hazardous, Battery Maintenance

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D-4

MAINTENANCE

D-4

 

 

 

ENGINE ADJUSTMENT

OVERSPEED IS HAZARDOUS

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

BATTERY MAINTENANCE

To access the battery, Remove the 2 screws from the rear battery tray using a screwdriver or a 3/8" socket. Slide the battery tray out only far enough to access the battery terminals.

WARNING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY — disconnect negative cable from old battery first and con- nect to new battery last.

CONNECTING A BATTERY CHARGER — remove battery from welder by disconnecting negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.

USING A BOOSTER — connect positive lead to battery first then connect negative lead to neg- ative battery lead at engine foot.

BATTERY ACID can burn eyes and skin.

Wear gloves and eye protection and be careful when working near battery.

Follow instructions printed on bat- tery.

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CLEANING THE BATTERY

Keep the battery clean by wiping it with a damp cloth when dirty. If the terminals appear corroded, discon- nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.12 kg) of baking soda and 1 quart (0.9461liter) of water. Be sure the battery vent plugs (if equipped) are tight so that none of the solution enters the cells.

After cleaning, flush the outside of the battery, the bat- tery compartment, and surrounding areas with clear water. Coat the battery terminals lightly with petroleum jelly or a non-conductive grease to retard corrosion.

Keep the battery clean and dry. Moisture accumula- tion on the battery can lead to more rapid discharge and early battery failure.

CHECKING THE ELECTROLYTE LEVEL

If battery cells are low, fill them to the neck of the filler hole with distilled water and recharge. If one cell is low, check for leaks.

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise con- nect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit. The RANGER 250 LPG positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. After the battery is charged, reconnect the positive battery cable first and the negative cable last. Failure to do so can result in damage to the internal charger components.

Follow the instructions of the battery charger manu- facturer for proper charger settings and charging time.

SERVICING OPTIONAL SPARK

ARRESTER

WARNING

Clean every 100 hours.

MUFFLER MAY BE HOT

ALLOW ENGINE TO COOL BEFORE INSTALLING THE SPARK ARRESTER!

DO NOT OPERATE ENGINE WHILE INSTALLING THE SPARK ARRESTER!

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RANGER 250 LPG

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Contents Ranger 250 LPG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section DSection F SeriesTechnical Specifications Ranger 250 LPG K2336-2 InstallationMachine Specifications Ranger 250 LPG Engine K2336-2 Safety Precautions Tighten by hand PRE-OPERATION ServiceFuel Remote Control Battery ConnectionOIL Engine Cooling SystemElectrical Connections Standby Power Connections Auxiliary Power ReceptaclesGND Connection of Ranger 250 LPG to PremisesConnection of LN-15 Wire Feeder to the Ranger 250 LPG Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-7 or LN-8 to the Ranger 250 LPG Across-The-Arc ModelConnection of Prince Spool Gun to the Ranger 250 LPG Connection of the LN-25 to the Ranger 250 LPGAdditional Safety Precautions Design FeaturesOperation General DescriptionARC Control Weld Mode Selector SwitchWelding Controls Engine Controls Stopping Welder OperationDuty Cycle Typical Ranger 250 LPG Fuel ConsumptionTypical Current Ranges 1 for Tungsten ELECTRODES2 Wire WELDING-CVTIG Welding Ranger 250 LPG Extension Cord Length Recommendations Auxiliary PowerARC Gouging Recommended Optional Equipment AccessoriesT12153-9 50 AMP, 120/240V Power Plug Kohler Engine MaintenanceEngine Maintenance Components AIR PRE-CLEANER Service AIR Cleaner ServiceEngine OIL Change Engine OIL Refill CapacitiesSpark Plug Spark Plug ServiceAIR Filter Paper Element Battery Maintenance Engine Adjustment Overspeed is HazardousCleaning the Battery Charging the BatteryGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingLincoln Authorized Field Service FacilityPersists,Contact your local Contact your local Lincoln Cause Course of ActionTroubleshooting Troubleshooting Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 250 LPG Dimension PrintRanger 250 LPG Ranger 250 LPG Precaucion Warnung