Lincoln Electric IM931 manual Oil, Engine Cooling System, Battery Connection, Muffler Outlet Pipe

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INSTALLATION

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OIL

The RANGER 250 LPG is shipped with the engine crankcase filled with high quality SAE 10W-30 oil. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Check the oil level every four hours of run- ning time during the first 25 running hours. Refer to the engine Operator’s Manual for specific oil recom- mendations and break-in information. The oil change interval is dependent on the quality of the oil and the operating environment. Refer to the Engine Operator’s Manual for the proper service and maintenance inter- vals.

ENGINE COOLING SYSTEM

Air to cool the engine is drawn in lower set of louvers on the case back. It is important that the intake air is not restricted. Allow a minimum clearance of 2 feet (0.6m) from the case back to a vertical surface.

BATTERY CONNECTION

CAUTION

Use caution as the electrolyte is a strong acid that can burn skin and damage eyes.

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The RANGER 250 LPG is shipped with the negative battery cable disconnected. Make certain that the RUN-STOP switch is in the STOP position. Remove the two screws from the rear battery tray using a screwdriver or a 3/8" socket. Attach the negative bat- tery cable to the negative battery terminal and tighten using a 1/2" socket or wrench.

NOTE: This machine is furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be careful to charge the bat- tery with the correct polarity.

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MUFFLER OUTLET PIPE

Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction. Tighten using a 9/16" socket or wrench.

CAUTION

An incorrect spark arrester may lead to damage to the engine or adversely affect performance.

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HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONS

The K930-2 TIG Module is suitable for use with the RANGER 250 LPG. The RANGER 250 LPG and any high frequency generating equipment must be proper- ly grounded. See the K930-2 Operating Manual for completed instructions on installation, operation, and maintenance.

REMOTE CONTROL

The RANGER 250 LPG is equipped with a 6 pin and a 14-pin connector. The 6-pin connector is for connect- ing the K857 or K857-1 Remote Control (optional) or for TIG welding, the K870 foot Amptrol or the K963-3 hand Amptrol.

When in the CC-STICK, DOWNHILL PIPE, and CV- WIRE modes or when a remote control is connected to the 6-pin connector, the auto-sensing circuit in the RANGER 250 LPG automatically switches the OUT- PUT control from control at the welder to remote con- trol .

The 14-pin connector is used to directly connect a wire feeder or TIG Module (K930-2) control cable. In the CV-WIRE mode, the RANGER 250 LPG auto- sensing circuit automatically makes the RANGER 250 LPG Output Control inactive and the remote voltage control active when the control cable is connected to the 14 pin connector.

When in the TOUCH START TIG mode and when a Amptrol is connected to the 6 Pin connector the OUT- PUT dial is used to set the maximum current range of the CURRENT CONTROL of the Amptrol.

NOTE: When a wire feeder with a built in welding volt- age control is connected to the 14 pin connector, do not connect anything to the 6 pin connector.

SPARK ARRESTER

Some federal, state or local laws may require that gasoline or diesel engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard. The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, a suitable spark arrester, such as the S24647 must be installed and properly main- tained.

RANGER 250 LPG

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Contents Ranger 250 LPG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section DSection F SeriesTechnical Specifications Ranger 250 LPG K2336-2 InstallationMachine Specifications Ranger 250 LPG Engine K2336-2 Safety Precautions Fuel PRE-OPERATION ServiceTighten by hand Remote Control Battery ConnectionOIL Engine Cooling SystemElectrical Connections Standby Power Connections Auxiliary Power ReceptaclesGND Connection of Ranger 250 LPG to PremisesConnection of LN-15 Wire Feeder to the Ranger 250 LPG Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-7 or LN-8 to the Ranger 250 LPG Across-The-Arc ModelConnection of Prince Spool Gun to the Ranger 250 LPG Connection of the LN-25 to the Ranger 250 LPGAdditional Safety Precautions Design FeaturesOperation General DescriptionWelding Controls Weld Mode Selector SwitchARC Control Engine Controls Stopping Welder OperationDuty Cycle Typical Ranger 250 LPG Fuel ConsumptionTIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Auxiliary PowerRanger 250 LPG Extension Cord Length Recommendations T12153-9 50 AMP, 120/240V Power Plug AccessoriesRecommended Optional Equipment Engine Maintenance Components MaintenanceKohler Engine AIR PRE-CLEANER Service AIR Cleaner ServiceEngine OIL Change Engine OIL Refill CapacitiesAIR Filter Paper Element Spark Plug ServiceSpark Plug Battery Maintenance Engine Adjustment Overspeed is HazardousCleaning the Battery Charging the BatteryGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingPersists,Contact your local Service FacilityLincoln Authorized Field Contact your local Lincoln Cause Course of ActionTroubleshooting Troubleshooting Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 250 LPG Dimension PrintRanger 250 LPG Ranger 250 LPG Precaucion Warnung