Lincoln Electric IM742-A manual Kohler Engine, Engine Maintenance Components

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D-1

MAINTENANCE

D-1

 

 

 

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine or servicing the engine.

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

KOHLER ENGINE

FREQUENCY

MAINTENANCE REQUIRED

 

 

Daily or Before

• Fill fuel tank.

Starting Engine

• Check oil level.

 

• Check air cleaner for dirty, loose,

 

or damaged parts.

 

• Check air intake and cooling

 

areas, clean as necessary.

5 Hours

First Oil Change

 

 

Every 25 Hours

• Service air pre-cleaner..

 

 

Every 100 Hours

• Change engine oil. (1)

Every 100 Hours

• Replace fuel filter element.

Every 100 Hours

• Clean or replace air filter ele-

 

ment. (1)

Every 100 Hours

• Spark Plug Arrester

Every 200 Hours

• Replace oil filter. (1)

Every 200 Hours

• Check spark plug and gap

Every 2 Years

• Check fuel lines and clamps.

 

 

(1)Service more frequently when used in dusty areas and/or at high ambient temperatures.

ENGINE MAINTENANCE COMPONENTS

ITEM

MAKE AND PART NUMBER

 

KOHLER CH22 ENGINE

 

 

Oil Filter

Kohler 1205001, Fram PH3614

 

 

Air Filter Element

Kohler 4708303, Fram CA79

 

 

Air Filter Pre-Cleaner

Kohler 2408302

 

 

Fuel Filter

Kohler 2405002, Fram G1

 

 

Spark Plug

Champion RC12YC (.030" Gap)

 

 

Battery

BCI Group 58 (435 CCA)

 

 

RANGER 305G

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Contents Ranger 305 G Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Section DSection E Section FInstallation Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection Lubrication Valve Lifters Fuel System GovernorMachine Specifications Ranger 305G K1726-1 Safety Precautions Additional Safety PrecautionsLocation and Ventilation PRE-OPERATION Engine Service Battery ConnectionRemote Control OILElectrical Connections Machine GroundingWelding Terminals Welding Output CablesAuxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 305G to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of an LN-23P Wire Feeder to the Ranger 305GDesign Features OperationGeneral Description Weld Mode Selector Switch Welding Controls Output ControlDigital Output Meters ARC ControlWeld Terminals Control Switch Wire Feeder Voltmeter SwitchWeld Output Terminals with Flange NUT PIN AmphenolStopping Welder OperationTypical Ranger 305G Fuel Consumption Wire WELDING-CV Typical Current Ranges 1 for Tungsten ELECTRODES2TIG Welding Auxiliary Power ARC GougingRanger 305G Extension Cord Length Recommendations Accessories Maintenance Engine Maintenance ComponentsKohler Engine Engine Spark Plug Service Spark PlugAIR Filter Paper Element Engine Adjustment Battery MaintenanceFuel Filter Servicing Optional Spark ArrestorWelder/Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideIs Evident.Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityWelding without a control cable Authorized Field Service Facility Contact your local LincolnStick Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 305G Wiring Diagram for Code G3743G4285 AmmeterDimension Print Ranger 305G Dimension aDimension B 23.50Ranger 305G How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Basic CoursePrecaucion Warnung