Lincoln Electric IM742-A manual Operation, General Description, Design Features

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OPERATION

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SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

•Insulate yourself from work and ground

•Always wear dry insulating gloves.

•Always operate the welder with the hinged door closed and the side panels in place.

•Read carefully the Safety Precautions page before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Instruction Manual.

GENERAL DESCRIPTION

The RANGER 305G is a gasoline engine powered DC multi-process welding power source and 120 / 240 volt AC power generator. The engine drives a genera- tor that supplies three phase power for the DC weld- ing circuit and single phase power for the AC auxiliary outlets. The DC welding control system uses state of the art Chopper Technology (CT tm) for superior weld- ing performance.

DESIGN FEATURES

FOR AUXILIARY POWER:

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn.

The auxiliary power of the RANGER 305G consists of two 20 Amp-120 VAC (5-20R) duplex receptacles and one 50 Amp 120/240 VAC (14-50R) receptacle. The 240 VAC receptacle can be split for single phase 120 VAC operation.

ENGINE OPERATION

Before Starting the Engine:

•Be sure the machine is on a level surface.

•Open top engine door and remove the engine oil dipstick and wipe it with a clean cloth. Reinsert the dipstick and check the level on the dipstick.

•Add oil (if necessary) to bring the level up to the full mark. Do not overfill. Close engine door.

•See Engine Owner’s Manual for specific oil recom- mendations.

ADD FUEL

WARNING

GASOLINE can cause fire or explosion.

•Stop engine when fueling.

•Do not smoke when fueling.

•Do not overfill tank.

•Avoid contact with skin or breathing of vapor.

•Keep sparks and flame away from tank.

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•Remove the fuel tank cap.

•Fill the tank approximately 4 inches (100mm) from the top of the filler neck to allow for fuel expansion (observe the fuel gauge while filling). DO NOT FILL THE TANK TO THE POINT OF OVERFLOW.

•Replace the fuel cap and tighten securely.

•See Engine Owner’s Manual for specific fuel recom- mendations.

RANGER 305G

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Contents Ranger 305 G California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Section D ViiSection E Section FHeight Width Depth Weight InstallationAIR Cleaner Engine Idler Muffler Engine Protection Lubrication Valve Lifters Fuel System GovernorMachine Specifications Ranger 305G K1726-1 Location and Ventilation Safety PrecautionsAdditional Safety Precautions Battery Connection PRE-OPERATION Engine ServiceRemote Control OILMachine Grounding Electrical ConnectionsWelding Terminals Welding Output CablesStandby Power Connections Auxiliary Power ReceptaclesConnection of Ranger 305G to Premises Wiring Connection of an LN-23P Wire Feeder to the Ranger 305G Connection of Lincoln Electric Wire FeedersGeneral Description Design FeaturesOperation Welding Controls Output Control Weld Mode Selector SwitchDigital Output Meters ARC ControlWire Feeder Voltmeter Switch Weld Terminals Control SwitchWeld Output Terminals with Flange NUT PIN AmphenolTypical Ranger 305G Fuel Consumption StoppingWelder Operation TIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 Ranger 305G Extension Cord Length Recommendations Auxiliary PowerARC Gouging Accessories Kohler Engine MaintenanceEngine Maintenance Components Engine AIR Filter Paper Element Spark Plug ServiceSpark Plug Battery Maintenance Engine AdjustmentFuel Filter Servicing Optional Spark ArrestorWelder/Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Is Evident.Authorized Field Service FacilityWelding without a control cable Contact your local Lincoln Authorized Field Service FacilityStick Diagrams Diagrams Diagrams Diagrams Diagrams S24787-6 Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams G3743 Ranger 305G Wiring Diagram for CodeAmmeter G4285Dimension a Dimension Print Ranger 305GDimension B 23.50Ranger 305G New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Warnung
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