Lincoln Electric IM742-A manual Contact your local Lincoln, Authorized Field Service Facility

Page 32

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT (S)

RECOMMENDED

COURSE OF ACTION

No welding power output.

1.

Poor work lead connection to

 

 

 

 

 

work. Make sure work clamp is

 

 

 

 

 

tightly connected to clean base

 

 

 

 

 

metal.

 

 

 

 

2.

"Weld Terminals" switch in wrong

 

 

 

 

 

position. Place switch in "Weld

 

 

 

 

 

Terminals On" position when

 

 

 

 

 

welding without control cable.

 

 

 

 

3.

Faulty PC board or welder alterna-

 

 

 

 

 

tor.

 

 

 

 

 

 

 

 

 

Welder has output but no control.

1.

Poor remote/control cable connec-

 

 

 

 

 

tion to 6 pin or 14 pin Amphenol

 

 

 

 

 

connector. Check connections.

 

 

 

 

2.

Faulty remote cable or faulty wire

 

 

 

 

 

feeder or wire feeder cable.

 

 

 

 

 

Replace if necessary.

 

 

 

 

3.

Faulty control potentiometer or PC

 

 

 

 

 

board.

 

 

 

 

 

 

 

If all recommended possible

areas

Wire feeder does not work when

1.

Wire Feeder Power circuit breaker

of misadjustment have

been

control cable is connected to 14 pin

 

open. Check 42V and 120V

checked and the problem persists,

Amphenol.

 

beakers and reset if tripped.

Contact your local Lincoln

 

 

2.

Faulty control cable. Repair or

Authorized Field Service Facility.

 

 

 

replace cable.

 

 

 

 

3.

Faulty wire feeder.

 

 

 

 

 

 

 

 

 

No auxiliary power.

1.

Open circuit breakers. Reset

 

 

 

 

 

breakers. If breakers keep trip-

 

 

 

 

 

ping, reduce power draw.

 

 

 

 

2.

Faulty connections to auxiliary

 

 

 

 

 

receptacles. Check connections.

 

 

 

 

3.

GFCI tripped (if installed). Clear

 

 

 

 

 

any ground fault and reset GFCI

 

 

 

 

 

circuit by pressing "Reset" button

 

 

 

 

 

on the 120 V receptacle.

 

 

 

 

4.

Faulty PC board or welder alterna-

 

 

 

 

 

tor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 305G

Image 32
Contents Ranger 305 G Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Section DSection E Section FInstallation Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection Lubrication Valve Lifters Fuel System GovernorMachine Specifications Ranger 305G K1726-1 Location and Ventilation Safety PrecautionsAdditional Safety Precautions PRE-OPERATION Engine Service Battery ConnectionRemote Control OILElectrical Connections Machine GroundingWelding Terminals Welding Output CablesAuxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 305G to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of an LN-23P Wire Feeder to the Ranger 305GGeneral Description Design FeaturesOperation Weld Mode Selector Switch Welding Controls Output ControlDigital Output Meters ARC ControlWeld Terminals Control Switch Wire Feeder Voltmeter SwitchWeld Output Terminals with Flange NUT PIN AmphenolTypical Ranger 305G Fuel Consumption StoppingWelder Operation TIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 Ranger 305G Extension Cord Length Recommendations Auxiliary PowerARC Gouging Accessories Kohler Engine MaintenanceEngine Maintenance Components Engine AIR Filter Paper Element Spark Plug ServiceSpark Plug Engine Adjustment Battery MaintenanceFuel Filter Servicing Optional Spark ArrestorWelder/Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideIs Evident.Authorized Field Service Facility Contact your local Lincoln Authorized Field Service FacilityWelding without a control cable Authorized Field Service Facility Contact your local LincolnStick Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 305G Wiring Diagram for Code G3743G4285 AmmeterDimension Print Ranger 305G Dimension aDimension B 23.50Ranger 305G How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Basic CoursePrecaucion Warnung