Lincoln Electric IM702-A manual Operation, Product Description, Pipe Thawing, Welding Sparks

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B-1

OPERATION

B-1

SAFETY PRECAUTIONS

Read and understand this entire section before operat- ing the machine.

WARNING

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this installation.

Turn the input power OFF at the disconnect switch or fuse box.

Do not touch electrically live parts or electrode with skin or wet cloth- ing.

Insulate yourself from work and ground.

Always wear dry insulating gloves.

Read and follow “Electric Shock Warnings” in the Safety section if weld- ing must be performed under electrical- ly hazardous conditions such as weld- ing in wet areas or on or in the work- piece.

FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS

can cause fire or explosion

Keep flammable material away.

Do not weld on containers that have held combustibles.

ARC RAYS can burn.

• Wear eye, ear and body protection.

Observe additional Safety Guidelines detailed in the beginning of this manual.

PRODUCT DESCRIPTION

The Precision TIG 275 is part of a new family of indus- trial arc welding power sources providing constant cur- rent, single range square wave AC/DC TIG (GTAW) with new patented (pending) Micro-StartTMTechnology, Presettable Min. and Max. Output controls, and built-in high frequency stabilization for continuous AC TIG and DC TIG starting. It also has AC/DC Stick (SMAW) capability, with adjustable Arc Force availability. A TIG Pulse Panel, Power Factor Capacitors and a Water Solenoid are available as field installed optional kits. Also, a new Undercarriage (with double gas bottle rack) is available for field installation, as well as a new Under-Cooler Cart, which is also included in an avail- able efficiently integrated entire TIG Welding Package with convenient built-in storage provisions for welding equipment and components.

The Precision TIG 275 includes advanced features such as a Digital Meter, Presettable control, Auto BalanceTM, Fan As Needed (F.A.N.) fixed Preflow, vari- able Postflow shielding gas and Timers. In addition, 2- Step/4-Step and Pulse TIG operation with adjustable Downslope Time control are included with an available field installed kit. It also features a Stick stud panel and a universal TIG torch connection box for simultaneous, but separated, electrode outputs.

PIPE THAWING

The Precision TIG 275 is not recommended for pipe thawing.

Duty Cycle

The duty cycle is based upon a 10-minute time period; i.e., for 40% duty cycle, it is 4 minutes welding and 6 minutes idling. If the rated duty cycle is significantly exceeded, the thermostatic protection will shut off the output until the machine cools to a normal operating temperature. (Refer to Specification Section A-1)

PRECISION TIG 275

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Contents Precision TIG Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Rated Input Single Phase only InstallationPrecision TIG Recommended Input Wire and Fuse Sizes Physical DimensionsTemperature Ranges Additional Output CapacitySafety Precautions Input and Grounding Connections Stick Electrode Cable Connection Work Cable ConnectionOutput CABLES, Connections and Limitations TIG Torch Connection Figure A.2Auxiliary Power Connections Figure A.3Robotic Interface Connection Figure A.4Operation Product DescriptionPipe Thawing Welding SparksRecommended Processes and Equipment Recommended ProcessesProcess Limitations Equipment LimitationsControls and Settings Figure B.1 Control PanelOperation Do not USE 4-STEP if Using AN Amptrol Remote Advanced Panel ControlsOperation Stick Welding Features Internal SET UP ControlsTIG Welding Features Figure B.3 Figure B.4 Setup Guidelines for TIG Welding with AN Amptrol TIG Weld Cycle ChartUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Making a TIG Weld with AN Amptrol Recommended Electrode Amperage Ranges Precision TIGAccessories Factory Installed OptionsField Installed Options Optional EquipmentMaintenance Safety PrecautionsRoutine and Periodic Maintenance Overload ProtectionService Procedures Component AccessSpark GAP Adjustment UNDER-COOLER ServiceTroubleshooting HOW to USE Troubleshooting GuideOutput Problems SymptomsCourse of Action Meter Problems GAS ProblemsHI-FREQ Problems Preset & Output Control Problems Stick Welding Problems TIG Welding ProblemsTIG Problems Precision TIG 275 Wiring Diagram for Code SCR3 Enhanced Diagrams Dimension Print K1826-1 DOMESTIC, K1826-2 Canada and K1827-1 Export Precision TIG Warnung Aviso DE

IM702-A specifications

The Lincoln Electric IM702-A is a versatile and innovative welding machine that has garnered attention for its advanced features and robust performance. Designed for various welding applications, the IM702-A is a go-to choice for professionals in the industry, offering precision, reliability, and ease of use.

One of the standout characteristics of the IM702-A is its advanced inverter technology. This allows for a lightweight and compact design, making it easier to maneuver in tight spaces compared to traditional welding machines. The inverter technology also contributes to energy efficiency, reducing power consumption without compromising on performance.

The IM702-A features a multi-process capability, enabling it to perform MIG, TIG, and Stick welding with ease. This versatility makes it ideal for a wide range of projects, from industrial manufacturing to home repairs. Users can seamlessly switch between different welding processes, enhancing productivity and streamlining workflow.

In terms of user interface, the Lincoln Electric IM702-A is designed with convenience in mind. It boasts a digital display that provides real-time information on welding parameters, making it easier for operators to monitor and adjust settings as needed. The intuitive controls are user-friendly, allowing even novice welders to achieve professional-quality results.

The machine also includes advanced weld control features, such as precise amperage and voltage adjustments. These controls ensure that users can achieve optimal settings for different materials and thicknesses, resulting in clean, strong welds. Additionally, the IM702-A is equipped with an automatic voltage adjustment feature, which helps maintain consistent performance under varying input conditions.

Durability is another key selling point for the IM702-A. Built with high-quality materials and engineering, this welding machine is designed to withstand the rigors of daily use in demanding environments. Its rugged construction provides reliability and longevity, ensuring that it remains a valuable asset in any workshop.

Lastly, safety is a priority in the design of the IM702-A. It includes several built-in safety features, such as thermal overload protection and a stabilized arc performance that reduces the risk of arc blow, protecting both the operator and the equipment.

Overall, the Lincoln Electric IM702-A stands out in the welding market due to its advanced technologies, multi-process capabilities, user-friendly interface, and robust safety features, making it an excellent choice for professional welders seeking high-quality performance and versatility.