Lincoln Electric IM702-A manual Symptoms, Course of Action, Output Problems

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E-2

 

TROUBLESHOOTING

E-2

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

OUTPUT PROBLEMS

Thermal light comes on

1. Thermal shut down. Dirt and dust

 

 

 

 

may have clogged the cooling

 

 

 

 

channels inside machine; air

 

 

 

 

intake and exhaust louvers may

 

 

 

 

be blocked; welding application

 

 

 

 

may exceed recommended duty

 

 

 

 

cycle. Wait until machine cool

 

 

 

 

down and thermal light goes out.

 

 

 

 

Blow out machine with clean, dry

 

 

 

 

low pressure air; check air intake

 

 

 

 

and louvers; stay within recom-

 

 

 

 

mended duty cycle.

 

 

 

2.

Bad thermostat or its connections

 

 

 

 

 

Meter doesn’t light up

1.

Losing AC supply to Control PC

 

 

 

 

board

 

 

 

2.

Loosing input to machine

 

 

 

3.

Faulty Control PC board

 

 

 

 

 

Has output in

No gas & no hi-freq

1.

Faulty trigger or hand/foot Amptrol

Stick mode

 

 

or connections.

but no output

 

 

 

in Tig mode

 

2.

Faulty Protection PC board or

 

 

 

 

bad connection to Control PC

 

 

 

 

board

 

 

 

3.

Losing trigger supply to Control

 

 

 

 

PC board

 

 

 

 

 

 

 

Gas & hi-freq are o.k.

1.

Faulty Control PC board

 

 

 

 

No output in both Stick and Tig

1.

Bad connection at P4 of Control

modes

PC board

 

 

 

2.

Faulty Control PC board

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 275

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Contents Precision TIG Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Precision TIG InstallationRated Input Single Phase only Recommended Input Wire and Fuse Sizes Physical DimensionsTemperature Ranges Additional Output CapacitySafety Precautions Input and Grounding Connections Output CABLES, Connections and Limitations Work Cable ConnectionStick Electrode Cable Connection TIG Torch Connection Figure A.2Auxiliary Power Connections Figure A.3Robotic Interface Connection Figure A.4Operation Product DescriptionPipe Thawing Welding SparksRecommended Processes and Equipment Recommended ProcessesProcess Limitations Equipment LimitationsControls and Settings Figure B.1 Control PanelOperation Do not USE 4-STEP if Using AN Amptrol Remote Advanced Panel ControlsOperation TIG Welding Features Internal SET UP ControlsStick Welding Features Figure B.3 Figure B.4 Using the Start Pedal Foot Amptrol K870-1 TIG Weld Cycle ChartSetup Guidelines for TIG Welding with AN Amptrol Figure B.5 Making a TIG Weld with AN Amptrol Recommended Electrode Amperage Ranges Precision TIGAccessories Factory Installed OptionsField Installed Options Optional Equipment Maintenance Safety Precautions Routine and Periodic Maintenance Overload ProtectionService Procedures Component AccessSpark GAP Adjustment UNDER-COOLER ServiceTroubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsOutput Problems Meter Problems GAS ProblemsHI-FREQ Problems Preset & Output Control Problems Stick Welding Problems TIG Welding ProblemsTIG Problems Precision TIG 275 Wiring Diagram for Code SCR3 Enhanced Diagrams Dimension Print K1826-1 DOMESTIC, K1826-2 Canada and K1827-1 Export Precision TIG Warnung Aviso DE