Lincoln Electric IM640-A manual Installation, Technical Specifications SAE400 & SAE400 WELD’N AIR

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INSTALLATION

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TECHNICAL SPECIFICATIONS - SAE400 & SAE400 WELD’N AIR

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

 

 

Description

 

Speed (RPM)

 

Displacement

 

Starting

 

Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perkins

 

 

 

4 cylinder

 

High Idle 1800

 

256 cu. in

 

12VDC batteries

 

Fuel: 22.5 gal.

 

 

1004.42 Diesel

 

 

 

71 HP @

 

Low Idle 1100

 

(4.2 L)

 

(2) & Starter

 

 

85.1 L

 

 

Engine

 

 

 

1725 RPM

 

Full Load 1725

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bore x Stroke

 

 

 

 

 

Oil: 8.5 Qts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.04 L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.875” x 5.00”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(98.4 mm x 127.0mm)

 

 

 

 

Coolant: 3.6 gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13.63 L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

 

 

 

 

 

 

 

 

Duty Cycle (1)

 

 

 

 

 

Welding Output

 

 

 

 

 

Volts at Rated Amps

 

 

60% (NEMA)

 

 

 

 

 

400 amps

 

 

 

 

 

36 volts

 

 

 

 

60% (Lincoln Plus)

 

 

 

400 amps

 

 

 

 

 

40 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

 

 

 

 

Welding Range

 

 

Open Circuit Voltage

 

Auxiliary Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80 - 575 Amps

 

 

97 Max. OCV

 

 

 

115/230 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

@ 1800 RPM

 

 

 

3000 Watts, 60 Hz.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT

 

 

 

 

 

WIDTH

 

DEPTH

 

 

 

 

 

WEIGHT

 

 

50.13 in.

 

 

 

 

 

28.00 in.

 

83.00 in.

 

 

SAE400

2125 lbs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

963.9 kg

 

 

1273.3 mm

 

 

711.2 mm

 

2108.2 mm

 

 

SAE400

2428 lbs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELD’N AIR 1101.3 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AIR COMPRESSOR OUTPUT - SAE400 WELD’N AIR ONLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

 

 

 

Description

 

Delivery Tank Capacity&Rating

Operating Pressure

Oil Capacity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMT

 

 

 

 

 

4-cylinder

 

35 CFM

 

11 Gallons

 

Loads at 90 P.S.I.

1.33 Quarts

 

 

(Iowa Mold

 

 

 

 

Reciprocating,

 

at 100 P.S.I.

 

(41.6 Liters)

 

 

(6.3 kg/cm2)

 

(1.26 Liters)

 

 

Tooling/ Diamond

 

 

 

 

Water Cooled,

 

at 60%

Maximum Allowable

Unloads at 130 P.S.I.

IMT’s

 

 

Air)

 

Pressure Lubricated

 

Duty Cycle (1)

Working Pressure

 

 

(9.1 kg/cm2)

 

Synthetic

 

 

 

 

 

 

 

Aluminum Alloy

 

991 Liters/min.

 

150 PSI

 

 

 

 

 

 

Compressor

 

 

Model

 

 

 

Block with Cast-

 

at 7.0 kg/cm2

 

(10.5 kg/cm2)

 

 

 

 

 

 

Oil

 

 

DA435ELW

 

 

 

 

Iron sleeves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Based on a 10 minute period.

SAE400 & SAE400 WELD’N AIR

Image 10
Contents IM640-A Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Technical Specifications SAE400 & SAE400 WELD’N AIR InstallationHeight Width Depth Weight Stacking Safety PrecautionsLOCATION/VENTILATION Angle of OperationTowing PRE-OPERATION Engine and Compressor ServiceHigh Altitude Operation Vehicle MountingEngine Cooling System Battery ConnectionEngine BREAK-IN Period Spark Arrester Welding Output CablesMachine Grounding Operation Safety InstructionsAdditional Safety Precautions Operating InstructionsRecommended Applications Design Features and AdvantagesDuty Cycle Engine Controls Welder ControlsAIR Compressor Controls SAE400 WELD’N AIR only Starting Instructions Engine OperationTypical Fuel Consumption Cold Weather StartingK2303-1 Sheet Metal KIT AccessoriesK1690-1 Gfci Receptacle KIT Routine Maintenance MaintenancePeriodic Maintenance Compressor AIR Receiver Tanks SAE400 WELD’N AIR onlyPRE Filter / Washer Separator Commutator and Brush MaintenanceFuel PRE-FILTER/WATER Separator Assembly Cooling SystemWater Separator Element Spark Arrestor Troubleshooting HOW to USE Troubleshooting GuideSymptoms Course of Action Function ProblemsRecommended Troubleshooting Problems Possible Cause Recommended Wiring Diagrams Wiring Diagram SAE-400 Weldn AIRWiring Diagram SAE-400 Perkins Control Wiring Diagram SAE-400 & Weldn AIR Dimension Print SAE400 & SAE400 WELD’NSAE400 & SAE400 WELD’N AIR Aviso DE Warnung