Lincoln Electric IM640-A Safety Precautions, Location/Ventilation, Stacking, Angle of Operation

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INSTALLATION

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Read this entire installation section before you start installation.

SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and maintenance man- uals supplied with your machine. They include impor- tant safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust outside

•Do not stack anything near the engine.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

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Only qualified personnel should install, use or service this equipment

LOCATION/VENTILATION

The welder should be located to provide an unrestricted flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are properly vented to an outside area.

CAUTION

DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface should be covered with a steel plate at least

.06”(1.6mm) thick, which should extend not less than 5.90(150mm) beyond the equipment on all sides.

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STACKING

These machines cannot be stacked.

ANGLE OF OPERATION

To achieve optimum engine performance the machine should be run in a level position. The maximum angle of operation for the air compressor is 20 degrees in all directions. If the compressor is to be operated at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capac- ity in the compressor crankcase. The maximum angle of operation for the Perkins engine is 30 degrees in all directions. If the engine is to be operated at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity in the engine crankcase. When operating the welder at an angle, the effective fuel capacity will be slightly less than the specified 22.5 gallons.

LIFTING

The equipment lift bale should be used to lift the machine.

WARNING

Lift only with equipment of adequate

lifting capacity.

Be sure machine is stable when lift- ing.

Do not lift this machine using lift bale if it is equipped with a heavy accessory such as trailer or gas cylinder.

FALLING • Do not lift machine if lift bale is

EQUIPMENT can damaged.

cause injury. • Do not operate machine while

suspended from lift bale.

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SAE400 & SAE400 WELD’N AIR

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Contents IM640-A California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Height Width Depth Weight InstallationTechnical Specifications SAE400 & SAE400 WELD’N AIR Angle of Operation Safety PrecautionsLOCATION/VENTILATION StackingVehicle Mounting PRE-OPERATION Engine and Compressor ServiceHigh Altitude Operation TowingEngine BREAK-IN Period Battery ConnectionEngine Cooling System Machine Grounding Welding Output CablesSpark Arrester Operating Instructions Safety InstructionsAdditional Safety Precautions OperationDuty Cycle Design Features and AdvantagesRecommended Applications Welder Controls Engine ControlsAIR Compressor Controls SAE400 WELD’N AIR only Cold Weather Starting Engine OperationTypical Fuel Consumption Starting InstructionsK1690-1 Gfci Receptacle KIT AccessoriesK2303-1 Sheet Metal KIT Compressor AIR Receiver Tanks SAE400 WELD’N AIR only MaintenancePeriodic Maintenance Routine MaintenanceCooling System Commutator and Brush MaintenanceFuel PRE-FILTER/WATER Separator Assembly PRE Filter / Washer SeparatorWater Separator Element Spark Arrestor HOW to USE Troubleshooting Guide TroubleshootingFunction Problems Symptoms Course of ActionRecommended Troubleshooting Problems Possible Cause Recommended Wiring Diagram SAE-400 Weldn AIR Wiring DiagramsWiring Diagram SAE-400 Perkins Control Wiring Diagram SAE-400 & Weldn AIR SAE400 & SAE400 WELD’N Dimension PrintSAE400 & SAE400 WELD’N AIR Aviso DE Warnung