Lincoln Electric IM640-A manual Wiring Diagram SAE-400 Perkins

Page 31

SAE400 & SAE400 WELD’N AIR

WIRING DIAGRAM - SAE-400 PERKINS

ENGINE HOUR METER

 

 

 

 

 

 

 

 

 

 

 

 

GENERAL MAINTENANCEINSTRUCTIONS FOR ENGINE

 

TO FLASHING DIODE

W

 

 

 

 

 

 

AND MOTOR DRIVEN ARC WELDING POWER SOURCES.

 

238

+

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITER

 

 

 

 

 

 

 

 

 

 

THERMOSTART

 

WARNING:

Have only qualified personnel perform

 

 

 

 

 

 

 

 

 

 

 

 

+

IND

 

 

 

 

 

 

B

233

 

maintenance work.

 

 

 

 

 

 

 

 

 

Turn the engine or input power OFF before

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

maintenance work unless the maintenance work

 

 

 

B

 

237

 

 

 

 

 

 

requires it to be running.

 

 

 

 

 

 

 

 

START

 

 

224

 

 

 

 

 

 

 

 

 

Keep hands, hair, clothing and tools away

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

+

-

 

 

MOVING

 

 

 

 

 

 

 

 

B

 

from moving parts, and insure all guards or

 

U

222

 

 

 

AMMETER

 

COLD

PARTS

covers are replaced after servicing.

 

 

 

 

 

 

 

 

 

CAN INJURE

 

IDLER

B

234

IDLER

G

 

 

 

 

TERMINAL

 

WARNING

SWITCH

 

 

 

 

 

 

SOLENOID

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

B

220

U

226

 

 

5B

 

 

 

 

 

Uncontrolled release of door restraint cords can cause injury.

 

 

 

 

 

 

 

 

B

 

 

225

B

229

 

 

 

IGNITION

 

 

Keep secure hold of cord, and keep face away

 

5A

 

 

 

 

 

 

 

 

G

 

 

 

 

 

from cord when hooking or releasing hook.

 

 

 

 

 

 

 

SWITCH

 

 

 

 

B

 

 

 

 

 

 

 

 

235

 

 

 

 

 

1

 

 

 

 

B 236

 

 

 

 

MAINTENANCEINSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 3 4 5

6 7 8 9

10 2

 

 

 

 

 

 

B

 

 

 

DAILY CHECKS:

J1

 

3

 

 

R

 

 

 

 

 

 

 

 

IDLER/ENGINE

J2

 

 

 

 

 

 

 

 

 

 

Welding cable connections are tight.

4

 

 

 

 

 

 

 

 

 

 

PROTECTION

 

 

 

 

 

 

 

 

 

 

 

 

P.C. BOARD

R

 

 

G

 

 

 

 

 

 

 

All equipment in serviceable condition.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5C

 

 

 

 

 

 

 

Engine oil, coolant, air cleaner and fuel

 

 

 

 

 

 

 

 

 

 

 

 

strainer are at proper operating level and clean.

 

 

 

W

 

 

 

 

 

 

S

+

+

AS REQUIRED:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL PRESSURE

 

W

 

 

 

 

 

 

 

 

 

Blow dust from machine using clean low pressure air.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STARTING

 

Clean commutators or slip rings with fine sandpaper-

SWITCH (N.C.)

 

G

 

 

 

 

B

-

 

TO CONTROL PANEL

MOTOR

-

NOT EMERY CLOTH. See Operating Manual for instructions.

 

 

 

 

 

 

 

 

 

 

 

 

223

B

 

GROUND SCREW

 

 

 

 

Replace brushes before the pigtails are within 1/4"of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO TOROID

1/4" of the commutator. See Operating Manual for instructions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

227

 

 

 

 

R

 

 

 

 

 

221

B

 

 

B

 

 

 

 

LEAD COLOR CODE

 

 

B

 

 

 

 

FUEL SHUT

 

2 CR

 

B-BLACK OR GRAY

 

 

 

 

 

 

 

 

OFF VALVE

 

REED RELAY

 

 

 

TEMPERATURE GAGE

 

 

 

 

 

 

 

 

G-GREEN

 

 

 

 

 

G

 

 

 

 

N-BROWN

 

 

 

 

 

 

 

 

 

 

ENGINE TEMP.

 

R-RED OR PINK

 

 

 

 

 

 

 

 

 

 

 

 

U-BLUE

 

 

 

 

 

 

 

 

 

 

 

SENSOR

 

W-WHITE

 

 

FUEL INJECTION PUMP

 

 

 

 

 

 

 

Y-YELLOW

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

11- 01

 

 

 

 

 

 

 

 

 

 

 

 

 

M19233

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

F-2

WIRING DIAGRAMS

F-2

Image 31
Contents IM640-A California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Technical Specifications SAE400 & SAE400 WELD’N AIR InstallationHeight Width Depth Weight Angle of Operation Safety PrecautionsLOCATION/VENTILATION StackingVehicle Mounting PRE-OPERATION Engine and Compressor ServiceHigh Altitude Operation TowingEngine Cooling System Battery ConnectionEngine BREAK-IN Period Spark Arrester Welding Output CablesMachine Grounding Operating Instructions Safety InstructionsAdditional Safety Precautions OperationRecommended Applications Design Features and AdvantagesDuty Cycle Welder Controls Engine ControlsAIR Compressor Controls SAE400 WELD’N AIR only Cold Weather Starting Engine OperationTypical Fuel Consumption Starting InstructionsK2303-1 Sheet Metal KIT AccessoriesK1690-1 Gfci Receptacle KIT Compressor AIR Receiver Tanks SAE400 WELD’N AIR only MaintenancePeriodic Maintenance Routine MaintenanceCooling System Commutator and Brush MaintenanceFuel PRE-FILTER/WATER Separator Assembly PRE Filter / Washer SeparatorWater Separator Element Spark Arrestor HOW to USE Troubleshooting Guide TroubleshootingFunction Problems Symptoms Course of ActionRecommended Troubleshooting Problems Possible Cause Recommended Wiring Diagram SAE-400 Weldn AIR Wiring DiagramsWiring Diagram SAE-400 Perkins Control Wiring Diagram SAE-400 & Weldn AIR SAE400 & SAE400 WELD’N Dimension PrintSAE400 & SAE400 WELD’N AIR Aviso DE Warnung