Lincoln Electric IM640-A manual Troubleshooting

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E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

Welding current too great or too

“Current Control” shaft and handle

With current control against the min-

small compared to indication on the

may have turned slightly in the insu-

imum stop, set pointer to within 1/8”

dial.

lated bushing of the current control

of the last scale division.

 

 

brushholder, caused by turning han-

 

 

 

dle too hard against one of the

 

 

 

stops.

 

 

 

Exciter output low causing low out-

Check for shorts in exciter armature

 

 

put compared to dial indication.

with growler.

 

 

“Current Control” set to minimum

Check to see that series field is

 

 

and welder output so great that

properly connected and not shorted.

 

 

engine stalls when arc is struck.

 

Welder has output and no control

Local/Remote switch is in wrong

Place switch in “LOCAL” position to

 

position.

control output at the welder. Place

 

 

switch in “REMOTE” position to con-

 

 

trol output remotely.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SAE400 & SAE400 WELD’N AIR

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Contents IM640-A Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Technical Specifications SAE400 & SAE400 WELD’N AIR InstallationHeight Width Depth Weight Safety Precautions LOCATION/VENTILATIONStacking Angle of OperationPRE-OPERATION Engine and Compressor Service High Altitude OperationTowing Vehicle MountingEngine Cooling System Battery ConnectionEngine BREAK-IN Period Spark Arrester Welding Output CablesMachine Grounding Safety Instructions Additional Safety PrecautionsOperation Operating InstructionsRecommended Applications Design Features and AdvantagesDuty Cycle Engine Controls Welder ControlsAIR Compressor Controls SAE400 WELD’N AIR only Engine Operation Typical Fuel ConsumptionStarting Instructions Cold Weather StartingK2303-1 Sheet Metal KIT AccessoriesK1690-1 Gfci Receptacle KIT Maintenance Periodic MaintenanceRoutine Maintenance Compressor AIR Receiver Tanks SAE400 WELD’N AIR onlyCommutator and Brush Maintenance Fuel PRE-FILTER/WATER Separator AssemblyPRE Filter / Washer Separator Cooling SystemWater Separator Element Spark Arrestor Troubleshooting HOW to USE Troubleshooting GuideSymptoms Course of Action Function ProblemsRecommended Troubleshooting Problems Possible Cause Recommended Wiring Diagrams Wiring Diagram SAE-400 Weldn AIRWiring Diagram SAE-400 Perkins Control Wiring Diagram SAE-400 & Weldn AIR Dimension Print SAE400 & SAE400 WELD’NSAE400 & SAE400 WELD’N AIR Aviso DE Warnung