Lincoln Electric IM640-A manual Table of Contents

Page 9

viii

 

 

TABLE OF CONTENTS

 

 

 

 

viii

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

Installation Instructions

. Section A

 

 

 

 

 

 

 

Technical Specifications

. . . . . . .A-1

 

 

 

 

 

Installation Precautions

. . . . . . A-2

 

 

 

 

 

Location / Ventilation

. . . . . . .A-2

 

 

 

 

 

Stacking

. . . . . . .A-2

 

 

 

 

 

Angle of Operation

. . . . . . .A-2

 

 

 

 

 

Lifting

. . . . . . .A-2

 

 

 

 

 

High Altitude Operation

. . . . . . .A-3

 

 

 

 

 

Towing

. . . . . . .A-3

 

 

 

 

 

Pre-Operation Engine and Compressor Service

. . . . . . .A-3

 

 

 

 

 

Engine Oil

. . . . . . .A-3

 

 

 

 

 

Compressor Oil

. . . . . . .A-3

 

 

 

 

 

Fuel

. . . . . . .A-4

 

 

 

 

 

Engine Cooling System

. . . . . . .A-4

 

 

 

 

 

Break-In Period

. . . . . . .A-4

 

 

 

 

 

Battery Connection

. . . . . . .A-4

 

 

 

 

 

Spark Arrester

. . . . . . .A-4

 

 

 

 

 

Welding Output Cables

. . . . . . .A-5

 

 

 

 

 

Machine Grounding

. . . . . . .A-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Instructions

. Section B

 

 

 

 

 

Safety Instructions

. . . . . . B-1

 

 

 

 

 

Additional Safety Precautions

. . . . . . B-1

 

 

 

 

 

General Description

. . . . . . .B-1

 

 

 

 

 

Recommended Applications

. . . . . . .B-2

 

 

 

 

 

Welder

. . . . . . .B-2

 

 

 

 

 

Auxiliary Power

. . . . . . .B-2

 

 

 

 

 

Compressed Air

. . . . . . .B-2

 

 

 

 

 

Product Application

. . . . . . .B-2

 

 

 

 

 

Design Features and Advantages

. . . . . . .B-2

 

 

 

 

 

Duty Cycle

. . . . . . .B-2

 

 

 

 

 

Engine Controls: Function/Operation

. . . . . . B-3

 

 

 

 

 

Welder Controls: Function/Operation

. . . . . . B-3

 

 

 

 

 

Remote Control

. . . . . . .B-4

 

 

 

 

 

Auxiliary Power Controls

. . . . . . .B-4

 

 

 

 

 

Air Compressor Controls

. . . . . . .B-4

 

 

 

 

 

Engine Operation

. . . . . . .B-5

 

 

 

 

 

Starting Instructions

. . . . . . .B-5

 

 

 

 

 

Typical Fuel Consumption

. . . . . . .B-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessories

.Section C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maintenance

. Section D

 

 

 

 

 

Routine Maintenance

. . . . . . D-1

 

 

 

 

 

Periodic Maintenance

. . . . . . D-1

 

 

 

 

 

Pre Filter / Washer Separator

. . . . . . .D-2

 

 

 

 

 

Water Separator Element

. . . . . . .D-3

 

 

 

 

 

Engine And Compressor Maintenance Components

. . . . . . .D-4

 

 

 

 

 

Spark Arrester

. . . . . . .D-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting Guide

. Section E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring Diagrams and Dimension Print

. Section F

 

 

 

 

 

Parts Lists

. .Appendix

 

 

 

 

 

 

 

SAE-400 WELD’N AIR

P303 Series

 

 

 

 

 

SAE-400

P339 Series

 

 

 

 

 

 

 

 

 

 

 

SAE400 & SAE400 WELD’N AIR

Image 9
Contents IM640-A California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Installation Technical Specifications SAE400 & SAE400 WELD’N AIRHeight Width Depth Weight LOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationHigh Altitude Operation PRE-OPERATION Engine and Compressor ServiceTowing Vehicle MountingBattery Connection Engine Cooling SystemEngine BREAK-IN Period Welding Output Cables Spark ArresterMachine Grounding Additional Safety Precautions Safety InstructionsOperation Operating InstructionsDesign Features and Advantages Recommended ApplicationsDuty Cycle Welder Controls Engine ControlsAIR Compressor Controls SAE400 WELD’N AIR only Typical Fuel Consumption Engine OperationStarting Instructions Cold Weather StartingAccessories K2303-1 Sheet Metal KITK1690-1 Gfci Receptacle KIT Periodic Maintenance MaintenanceRoutine Maintenance Compressor AIR Receiver Tanks SAE400 WELD’N AIR onlyFuel PRE-FILTER/WATER Separator Assembly Commutator and Brush MaintenancePRE Filter / Washer Separator Cooling SystemWater Separator Element Spark Arrestor HOW to USE Troubleshooting Guide TroubleshootingFunction Problems Symptoms Course of ActionRecommended Troubleshooting Problems Possible Cause Recommended Wiring Diagram SAE-400 Weldn AIR Wiring DiagramsWiring Diagram SAE-400 Perkins Control Wiring Diagram SAE-400 & Weldn AIR SAE400 & SAE400 WELD’N Dimension PrintSAE400 & SAE400 WELD’N AIR Aviso DE Warnung