Lincoln Electric IM869-D manual Operation, Operating Instructions, Safety Instructions

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OPERATION

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OPERATING INSTRUCTIONS

Read and understand this entire section before operat- ing your equipment.

both, to keep the fumes and gases

from your breathing zone and general area.

SAFETY INSTRUCTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and maintenance manu- als supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrodes with your skin or wet cloth- ing.

Insulate yourself from the work and ground.

Always wear dry insulating gloves.

Do not use AC welder if your clothing, gloves or work area is damp or if working on, under or inside workpiece.

Use the following equipment:

Semiautomatic DC constant voltage (wire) welder.

DC manual (stick) welder.

AC welder with reduced voltage control.

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ARC RAYS can injure eyes and burn skin.

• Wear eye, ear, and body protection.

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Only qualified personnel should install, use or service this equipment.

Consult instruction manual before operating.

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Before operating, read and understand the manu- facurerʼs instructions for this equipment and the consumables to be used including the Material Safety Data Sheet (MSDS) and follow your employerʼs safety practices.

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FUMES AND GASES can be dangerous to your health.

Keep your head out of fumes.

Use enough ventilation or exhaust at the arc, or

WELDING SPARKS can cause fire or explosion.

Do not weld near flammable material

.

Do not weld on containers that have held flammable material.

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MOVING PARTS can injure.

• Keep away from moving parts

• Do not operate with doors open or guards off.

Stop engine before servicing.

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ENGINE EXHAUST can kill.

Use in open, well ventilated areas or vent exhaust outside.

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ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the hinged doors closed as these provide maximum protection from moving parts and insure proper cooling air flow.

Read carefully the Safety Precautions page in the Instruction Manual before operating this machine. Always follow these and any other safety procedures included in this manual and in the engine instruction manuals.

GENERAL DESCRIPTION

The SAE-400 is a diesel engine driven welding power source. The machine uses a DC generator for DC stick electrode welding and an AC exciter for 115/230 VAC auxiliary power. As a generator it can supply up to 3,000 watts of 115/230 volt AC power. As a welder it provides up to 575 amps of DC constant current out- put.

The engine 1104C-44 is a 68.4 Hp @ 1725 RPM (51kw), 4-cylinder water cooled diesel made by Perkins.

The engine 1104A-44 is a 64.4 Hp @ 1710 RPM (48kw), 4-cylinder water cooled diesel made by Perkins.

SAE-400

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Contents IM869-D California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications SAE-400 K1278-7, K1278-9 InstallationHeight Width Depth Weight LOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationHigh Altitude Operation PRE-OPERATION Engine ServiceTowing Vehicle MountingEngine Cooling System Battery ConnectionEngine BREAK-IN Period Welding Output Cables Spark ArresterMachine Grounding Table A.1 Combined Length of Electrode Work CablesAdditional Safety Precautions Safety InstructionsOperation Operating InstructionsRecommended Applications Design Features and AdvantagesDuty Cycle Welder Controls Engine ControlsAuxiliary Power Controls Remote ControlStarting Instructions Engine OperationStopping the Engine Cold Weather StartingPerkins 1104C-44 Perkins 1104A-44 Typical Fuel ConsumptionK1690-1 Gfci Receptacle KIT AccessoriesRoutine Maintenance MaintenancePeriodic Maintenance Bearing MaintenanceFuel PRE-FILTER/WATER Separator Assembly Commutator and Brush MaintenancePRE Filter / Water Separator Cooling SystemWater Separator Element Fuel PRE-FILTER/WATER Separator AssemblySpark Arrestor Gfci Receptacle Testing and RESET- Ting ProcedureSAE-400 with integral spark arresting mufflers HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsRecommended Troubleshooting Problems Possible Recommended Wiring Diagrams Wiring Diagram SAE400 Wiring Diagram M8869-36 Dimension PrintSAE-400 SAE-400 Aviso DE Warnung