Lincoln Electric IM869-D manual Troubleshooting

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E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

Welding current too great or too

1. “Current Control” shaft and han-

1. With current control against the

small compared to indication on the

dle may have turned slightly in

minimum stop, set pointer to with-

dial.

the insulated bushing of the cur-

in 1/8” of the last scale division.

 

 

rent control brushholder, caused

 

 

 

by turning handle too hard against

 

 

 

one of the stops.

 

 

 

2. Exciter output low causing low

2. Check for shorts in exciter arma-

 

 

output compared to dial indica-

ture with growler.

 

 

tion.

 

 

 

3. “Current Control” set to minimum

3. Check to see that series field is

 

 

and welder output so great that

properly connected and not short-

 

 

engine stalls when arc is struck.

ed.

Welder has output and no control

1. Local/Remote switch is in wrong

1. Place switch in “LOCAL” position

 

position.

to control output at the welder.

 

 

Place switch in “REMOTE” posi-

 

 

tion to control output remotely.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SAE-400

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Contents IM869-D California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications SAE-400 K1278-7, K1278-9Height Width Depth Weight Angle of Operation Safety PrecautionsLOCATION/VENTILATION StackingVehicle Mounting PRE-OPERATION Engine ServiceHigh Altitude Operation TowingBattery Connection Engine Cooling SystemEngine BREAK-IN Period Table A.1 Combined Length of Electrode Work Cables Spark ArresterWelding Output Cables Machine GroundingOperating Instructions Safety InstructionsAdditional Safety Precautions OperationDesign Features and Advantages Recommended ApplicationsDuty Cycle Welder Controls Engine ControlsAuxiliary Power Controls Remote ControlCold Weather Starting Engine OperationStarting Instructions Stopping the EnginePerkins 1104C-44 Perkins 1104A-44 Typical Fuel ConsumptionK1690-1 Gfci Receptacle KIT AccessoriesBearing Maintenance MaintenanceRoutine Maintenance Periodic MaintenanceCooling System Commutator and Brush MaintenanceFuel PRE-FILTER/WATER Separator Assembly PRE Filter / Water SeparatorWater Separator Element Fuel PRE-FILTER/WATER Separator AssemblyGfci Receptacle Testing and RESET- Ting Procedure Spark ArrestorSAE-400 with integral spark arresting mufflers HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsRecommended Troubleshooting Problems Possible Recommended Wiring Diagrams Wiring Diagram SAE400 Wiring Diagram M8869-36 Dimension PrintSAE-400 SAE-400 Aviso DE Warnung