Lincoln Electric IM869-D manual Remote Control, Auxiliary Power Controls

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B-4

OPERATION

B-4

 

 

 

How to Set the Controls

Assume you want a normal soft arc and about 135 amps, using a 5/32” (4.0 mm) electrode:

1.Set the “Job Selector” at the center of the black range.

2.Set the “Current Control” to read 135 amps on the black dial.

3.Start to weld.

4.If you want a little more current, turn the “Job Selector” up (counterclockwise) to increase cur- rent. If you want a little less current, turn the “Job Selector” down (clockwise) to decrease current.

5.If dialing the desired current with the “Job Selector” moves the setting outside the black range causing undesirable arc characteristics, turn the “Job Selector” back to the center of the black range. Then turn the “Current Control” up or down a little as needed. Readjust the “Job Selector” for the exact characteristics and current desired.

REMOTE CONTROL

A receptacle and “Local/Remote” control switch on the lower front control panel and a remote control box with 100 ft. (30.5 m) of cord for adjusting the OCV at the welding site are standard. Putting the switch in the “REMOTE” position allows fine current control at the remote control box while placing the switch in the “LOCAL” position allows fine current control at the “Job Selector” on the machine. When using the optional field installed CV adapter (K385-[ ]) the “Local/Remote” switch is only active in the “VV” mode.

AUXILIARY POWER CONTROLS

NOTE: GFCI receptacles our an option and if installed, see the MAINTENANCE section for detailed informa- tion on testing and resetting the GFCI receptacle.

115 VAC Receptacle

One 20 amp, 115 VAC duplex receptacle provides 115 VAC for auxiliary power. A total of 26 amps can be drawn from this receptacle.

230 VAC Receptacle

One 15 amp, 230 VAC duplex receptacle provides 230 VAC for auxiliary power. A total of 13 amps can be drawn from this receptacle.

Circuit Breakers

The circuit breakers provide separate overload current protection for each half of the 115 V duplex receptacle. The circuit breakers provide overload current protec- tion in both current carrying wires of the 230 V duplex receptacle.

Ground Stud

Provides a connection point for connecting the machine to earth ground. For the safest grounding pro- cedure refer to “Machine Grounding” in the INSTALLA- TION section of this manual.

SAE-400

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Contents IM869-D Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Technical Specifications SAE-400 K1278-7, K1278-9 InstallationHeight Width Depth Weight Safety Precautions LOCATION/VENTILATIONStacking Angle of OperationPRE-OPERATION Engine Service High Altitude OperationTowing Vehicle MountingEngine Cooling System Battery ConnectionEngine BREAK-IN Period Spark Arrester Welding Output CablesMachine Grounding Table A.1 Combined Length of Electrode Work CablesSafety Instructions Additional Safety PrecautionsOperation Operating InstructionsRecommended Applications Design Features and AdvantagesDuty Cycle Engine Controls Welder ControlsRemote Control Auxiliary Power ControlsEngine Operation Starting InstructionsStopping the Engine Cold Weather StartingTypical Fuel Consumption Perkins 1104C-44 Perkins 1104A-44Accessories K1690-1 Gfci Receptacle KITMaintenance Routine MaintenancePeriodic Maintenance Bearing MaintenanceCommutator and Brush Maintenance Fuel PRE-FILTER/WATER Separator AssemblyPRE Filter / Water Separator Cooling SystemFuel PRE-FILTER/WATER Separator Assembly Water Separator ElementSpark Arrestor Gfci Receptacle Testing and RESET- Ting ProcedureSAE-400 with integral spark arresting mufflers Troubleshooting HOW to USE Troubleshooting GuideSymptoms Course of ActionRecommended Troubleshooting Problems Possible Recommended Wiring Diagrams Wiring Diagram SAE400 Wiring Diagram Dimension Print M8869-36SAE-400 SAE-400 Aviso DE Warnung