Lincoln Electric IM595-A manual Electric Shock can Kill, Do not use pliers or over tighten

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B-5

OPERATION

B-5

 

 

 

Hold the nozzle standoff 1/8” (3.2mm) to 3/16” (4.8mm) above the workpiece during cutting. Do not let the nozzle touch the work or carry a long arc.

Keep moving while cutting. Cut at a steady speed without pausing. Maintain the cutting speed so that the arc leg is 10° to 20° behind the travel direction.

5° - 15° Leading Angle

Direction of Travel

10° - 20° Arc Lag

Use a 5° - 15° leading angle in the direction of the cut.

Use the drag cup to maintain constant standoff for better cut quality and to protect the nozzle from spat- ter.

Use the drag cup with a metal template to prevent nozzle double arcing.

Finish the cut and release the trigger.

When the trigger is released, the arc will stop.

-The gas will continue to flow for 10 seconds of postflow. If the trigger is activated within this time period, the pilot arc will immediately restart.

If the dross is difficult to remove, reduce the cutting speed. High speed dross is more difficult to remove than low speed dross.

The right side of the cut is more square than the left as viewed along the direction of travel.

Tilt the torch about 45° from the workpiece and hold the nozzle 1/8” (3.2mm) to 3/16” (4.8mm) above the workpiece for gouging.

Clean spatter and scale from the nozzle and drag cup frequently.

ANGLE

OF APPROACH

Gloves Required

TORCH HELD AT

450 ANGLE

THROUGHOUT GOUGE

ANGLE

MAINTAINED

THROUGHOUT

GOUGE

SAFETY LED

If the "SAFETY" LED lights at any time, check the following:

WARNING

ELECTRIC SHOCK CAN KILL.

• Turn off machine at the disconnect switch on the front of the machine before tightening, cleaning or replacing consumables.

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In normal operation, the "SAFETY" LED may tem- porarily illuminate and clear itself automatically with- out depressing the reset button.

Check the assembly of the torch consumables. If they are not properly in place, the machine will not start. Make sure that the shield cup is hand tight.

Do not use pliers or over tighten.

Check the conditions of the inside of the nozzle. If debris has collected, rub the electrode on the inside bottom of the nozzle to remove any oxide layer that may have built up. Refer to "Suggestions for Extra Utility from the PRO-CUT system".

Check the condition of the electrode. If the end has a crater-like appearance, replace it along with the nozzle. The maximum wear depth of the electrode is approximately 1/16”. A green and erratic arc will indicate definite electrode failure and the electrode should be replaced immediately.

Replace the nozzle when the orifice exit is eroded away or oval shaped.

After the problem is found, or if there is nothing apparently wrong, reset the machine by pressing the "Reset" button. (It is possible for electrical noise to trip the safety circuit on rare occasions. This should not be a regular occurrence.)

If the machine does not reset or continues to trip, consult the Troubleshooting Section.

Use the proper cutting or gouging procedures

referred to in Procedure Recommendations.

PRO-CUT 80

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Contents PRO-CUTTM80 Safety Plasma Cutting or Gouging can be hazardousPlasma ARC can injure Page Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section DSection E P340, P210-K SeriesInstallation Technical Specifications PRO-CUTThree Phase Single Phase Safety Precautions Electric Shock can Kill Select Proper LocationHigh Frequency Interference Protection Three Phase Power Input CONNEC- Tion for the PRO-CUT Input Power Cord Connector InstallationInput Electrical Connections Input Power Restrictions Input Voltage Reconnection ProcedureUSE on Engine Driven Power Supplies Frame GroundingGAS Input Connections Output ConnectionsOperation Safety PrecautionsPreheat Temperature for Plasma Cutting Description User Responsibility Operational Features and Controls Design Features Advantages Recommended Processes and EquipmentCutting Capability Consumable LifeLimitations Controls and SettingsGAS Pressure Settings Prepare to CUTElectric Shock can Kill Do not use pliers or over tightenOutput set below 45 Amps Procedure RecommendationsPilot ARC Discussion Output set above 45 AmpsARC Initiated Machine InterfaceARC Start ARC VoltageAccessories General Options AccessoriesMaintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideActivated. Remove Input power ImmediatelyYour local Lincoln Authorized Field Service Facility Possible fault in Output Power board Or dross Symptom Check Field Service Facility Your local Lincoln AuthorizedWiring Diagram PRO-CUT 80 Codes 10573, 10574, 10577 DiagramsWiring Diagram PRO-CUT 80 Codes 10575 Wiring Diagram for Codes 11019, 11020, 11023 Wiring Diagram for Codes 11021 Dimension Print PRO-CUT PRO-CUT Precaucion Warnung