Lincoln Electric IM595-A manual Wiring Diagram PRO-CUT 80 Codes 10573, 10574, 10577, Diagrams

WIRING DIAGRAM PRO-CUT 80 CODES 10573, 10574, 10577 & 10578

F-1

INPUT PER

RIGHT SIDE OF MACHINE

N.A.

FAN FAN

FAN

FAN

MOTOR

	C1
3000/450
-	+
203	206

208

POWER

204

205

RELAY

++VOLT

P_XFMR

201

209
4	1	501
5	2	505
		502
6	3	506
		503
		507
J10

207A	F -		C
			H1
207		C
	E D1		TP1	TP3
		B	B
	INPUT
	BRIDGE		TP2
209	D+	A	A
			A

H1

N

8

G

W

R

B

53

12V

W

V

U

H2

5

N

3

56

2

H3

24V

R

2

51

S1

7

H4

R

6

54

A

B

C POWER

U

9

64

18V

H5

W

5

62

8

S3

S2

18V

U

4

61

PSI_SET

RESET

4

H6

277B

FAN

Y

1

J22

115V

277A

223

Y

7

FAN

221

AUXILIARY

J21

TRANSFORMER

216

15

+15V

T2

RF

217

14

READY LED

61

62

64

TOROID

212

13

LOW_PSI LED

G4239

207A

203

S4 PRIMARY RECONNECT

203
207A	202
	206
	202

xxxxxxx 404

202207

+C2- 3000/450

X4
		ELEC	J33		R
			3	1	W
XFER
	ELEC	XFER	4	2	R
					W

FRONT OF MACHINE

PRO-CUT 80

REAR OF MACHINE

206

SHOWN FOR 400-460VAC OPERATION

N.C.

A A

0.6A

SLOW BLOW

H2	H3
200-	220-
208V	230V
380-	440-
415V	460V

H4 H5

X2	X40
	X20
B21
J31	6	1	4
1,2 TRIGGER	7	2	366
			2
4 ELECTRODE	8	3	369
3 NOZZLE			360
			364
5,6 AIR SOL	9	4	E
7,8 ELEC SOL	10	5	361
10 WORK	5	1	365
			4A
J34	6	2	2A
	7	3	343
	8	4	347
			344
J32			348
	8	1
8 AIR SOL			309
2 ELEC SOL	9	2	310
3 TRIGGER	10	3	354
13 IGBT	11	4
14 GND

125

	303
13	6
	312

147

J30	4	1	51
1,4 24V	5	2	54
			56
	12V 6	3
OUTPUT			53
L1 CHOKE
	E
xxxxxxx	S

T3		I
CURRENT
TRANSFORMER	Y
Y
		3
205	-OUT	S
201	BK	S
	-IN
	BK

208
204
I
-OUT
FR	-IN
S
	FR
6	S
2
7
	X3
X1	W
X10

			T1
			MAIN
			XFMR
	B
	S		X2
-IN		S
FR
	-OUT		X20
	FR

X30

			18V 18V				218	12	POT WIPER
		J5	1	2			213	11	RESET
							219	10	GND
	4	8	3	4
507							214	9	THERMAL LED
	3	7	P_XFMR
503
506			J1				210	8	RESET LED
502	2	6	++VOLT				215	7	PSI SET
505	1	5	RELAY
501				6	1			6
						216
Y		J4		7	2	212	275	5
						217
Y	3	6	CT	8	3	213	276	4
						218
404	2	5		9	4	214	223	3
						219
401	1	4	TSTAT	10	5	215	277	2
				J2		210	221	1
		J3					275	J40

		-IN		365 N N
				360
A	S	BK	-OUT
		S
			BK
			X40
	X4

W	8	16					R1
			7,8 ELEC SHUNT (TWIST PR)	276			10K
R	7	15
							2W
306	6	14		277			CONTROL
				277A
W	5	13 4,5 XFER SHUNT (TWIST PR)					POT				DISPLAY
R	4	12	12 GND				CW (MAX)
312			11 TRIGGER
303	3	11	3 IGBT
354	2		2,6 PSI SWITCH
302		10
310	1	9	10 ELEC SOL
309			9 AIR SOL	344			343	348	347	2A	4A
			CONTROL
			A B C D E F G H I J K L M N
				INTERFACE RECEPTACLE
				J20
			302	4	W
				Y		S5
			2			PRESSURE
			306	1	R					WORK
			361			AIR			W
			366			SOLENOID
			N	N		4	2
			7	8			369
			6			9		364
			5

401

NOTES:

N.A.

1. FOR MACHINES SUPPLIED WITH INPUT CABLE

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

LEFT SIDE OF MACHINE

OUTPUT	BASE	CASE FRONT
PC BOARD

PROTECTIVE BONDING CIRCUIT

			E
					4				1
						3	2
COLOR CODE:
B = BLACK
G = GREEN		J40
R = RED
W = WHITE	1		15
U = BLUE
N = BROWN
Y = YELLOW					J1,J20		J4,J10,		J5,J22,
	J3		J2,J21,J31									J32
					J33		J30		J34
	1	8	1	5	1	2	1	3	1	4	1	7
	9	16	6	10	3	4	4	6	5	8	8	14

DIAGRAMS

G4238

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. CONNECTION SHOWN IS FOR 440-460V OPERATION.

N.D. C1 AND C2 CAPACITORS ARE A MATCHED SET.

ELECTRICAL SYMBOLS PER E1537	CONNECTOR CAVITY NUMBERING SEQUENCE
	(VIEWED FROM COMPONENT SIDE OF BOARD)

3-99

L10936

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-1