Lincoln Electric IM595-A manual Wiring Diagram PRO-CUT 80 Codes 10575

WIRING DIAGRAM PRO-CUT 80 CODES 10575 & 10576

F-2

INPUT

PER

N.A.

FAN FAN

FAN

C1

2000/500

- +

202 206

248

205

RELAY

209
4	1	501
		505

RIGHT SIDE OF MACHINE

H1

8

G

W

R

B

F -

N

53

W

V

U

H1

H2

12V

207

N

3

56

C

C

H3

TP1

R

2

51

S1

TP3

24V

D1

B

B

H4

R

6

54

A

B

C

POWER

INPUT

U

9

64

BRIDGE

TP2

H5

18V

5

62

D

+

A

8

W

S3

S2

209

A

4

18V

4

61

PSI_SET

RESET

H6

U

277B

A

J22

Y

1

FAN

277A

115V

223

7

FAN

221

Y

FAN MOTOR

POWER

++VOLT

P_XFMR

5	2	502
6	3	506
		503
		507
J10

T3

CURRENT TRANSFORMER

AUXILIARY	J21
TRANSFORMER					216	15	+15V
T2				RF	217	14	READY LED
				TOROID
	61	62	64		212	13	LOW_PSI LED

		204				xxxxxxx	404
				241
				SENSE	J11
					3	1
							231A
				LEADS	4	2
		202	207
	248						201A
S4 PRIMARY RECONNECT		+	C2-				205
		241
		2000/500

I

I

Y Y

208

238

204T1 MAIN XFMR

-OUT		B
BOT		IN
	-
S	BOT
	S

			18V 18V			218	12	POT WIPER
		J5	1	2		213	11	RESET
						219	10	GND
	4	8	3	4
503	507	7	P_XFMR			214	9	THERMAL LED
	3
502	506		J1			210	8	RESET LED
	2	6	++VOLT			215	7	PSI SET
501	505	5	RELAY
	1			6	1		6
						216
		J4		7	2	212

PRO-CUT 55

	248						204
	238						208
							238
			201				231
			X4	ELEC J33
MACHINE							R
	208		XFER		3	1	W
					4	2	R
OF			ELE	XFER
							W
REAR			C
		231			X40
	231A		X2
					X20
	241		B21
			J31		6	1	4
			1,2 TRIGGER		7	2	366
							2
			4 ELECTRODE		8	3	369
			3 NOZZLE				360
							364
			5,6 AIR SOL		9	4	E
	201A		7,8 ELEC SOL		10	5	361
			10 WORK				365
	201				5	1	4A
				J34	6	2	2A
SHOWN FOR 550-575VAC OPERATION					7	3	343
							347
					8	4	344
			J32				348
					8	1
			8 AIR SOL				309
			2 ELEC SOL		9	2	310
			3 TRIGGER		10	3	354
	N.C.		13 IGBT
					11	4
			14 GND
						5
	A	A			12		303
	0.3A				13	6
							312

	231
	201
	-OUT
205	TOP
	-IN
	TOP

A

3

7 S

S

S

-IN TOP

X4

6

2

S

-OUT TOP

X40

				X2
	S	-IN
		BOT	-OUT
		S		X20
			BOT
X3	X30
X1
W
X10
365	N N

360

Y						217				275		5
Y	3	6	CT	8	3	213				276		4
						218
404	2	5		9	4	214				223		3
						219
401	1	4	TSTAT	10	5	215				277		2
				J2		210				221		1
		J3					275					J40
									R1
W	8	16
			7,8 ELEC SHUNT (TWIST PR)				276		10K
R	7	15
									2W
306	6	14					277		CONTROL
							277A
W	5	13 4,5 XFER SHUNT (TWIST PR)							POT			DISPLAY
R	4	12	12 GND						CW (MAX)
312			11 TRIGGER
303	3	11	3 IGBT
354	2		2,6 PSI SWITCH
302		10
310	1	9	10 ELEC SOL
309			9 AIR SOL				344		343	348	347	2A	4A
				CONTROL
						A B C D E F G H I J K L M N
							INTERFACE RECEPTACLE
							J20
						302	4	W
							Y		S5
						2			PRESSURE
						306	1	R				WORK
						361			AIR		W
						366			SOLENOID

FRONT OF MACHINE

DIAGRAMS

SLOW BLOW				14	7
						54
		J30		4	1
						51
		1,4 24V		5	2
						56
				6	3
	OUTPUT		12V			53
440-	550-	L1 CHOKE
460V	575V		S	E
H5	H6	xxxxxxx

401

NOTES: N.A.

1. FOR MACHINES SUPPLIED WITH INPUT CABLE

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

LEFT SIDE OF MACHINE

OUTPUT	BASE	CASE FRONT
PC BOARD

PROTECTIVE BONDING CIRCUIT

						N	N		4	2
						7	8			369
					6			9		364
			E		5
					4				1
						3	2
COLOR CODE:
B = BLACK
G = GREEN		J40
R = RED
W = WHITE	1		15
U = BLUE
N = BROWN
Y = YELLOW					J1,J11,		J4,J10,			J5,J22,
	J3		J2,J21,J31										J32
					J20,J33		J30			J34
	1	8	1	5	1	2	1	3		1	4	1	7
	9	16	6	10	3	4	4	6		5	8	8	14

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. CONNECTION SHOWN IS FOR 550-575V OPERATION.

N.D. C1 & C2 CAPACITORS ARE A MATCHED SET.

ELECTRICAL SYMBOLS PER E1537	CONNECTOR CAVITY NUMBERING SEQUENCE
	(VIEWED FROM COMPONENT SIDE OF BOARD)

3-99

L11031

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-2