Lincoln Electric IM595-A manual Symptom Check

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E-6

 

TROUBLESHOOTING

E-6

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

STATUS BOARD INDICATORS

 

 

 

 

 

 

 

 

SYMPTOM

 

 

CHECK

 

 

 

 

Machine is unresponsive immediately after

1.

There is a 4 second soft start period for pre-charging the input fil-

power-up.

 

 

ter capacitors. Wait until that time is up. The Power LED will light

 

 

 

 

when ready. If not, refer to the first part of this section.

 

 

 

 

 

The Air Low LED is lit

 

1.

Make sure there is at least 80 psi connected to the gas connec-

 

 

 

 

tion at the back of the machine.

 

 

 

 

2.

Press the Purge button and set the regulator to 70 psi (75 psi for

 

 

 

 

a 50 ft. torch). The pressure may increase when air stops flowing

 

 

 

 

but this is normal. Do not reset the pressure while the air is OFF.

 

 

 

3.

Possible faulty Pressure Switch.

 

 

 

 

4.

Possible faulty Control board.

 

 

 

 

 

The Safety LED is flashing

 

1.

Make sure there is a Lincoln torch and cable assembly connect-

 

 

 

 

ed properly to the Pro-Cut bulk head connector.

 

 

 

 

2.

Check consumables for proper installation or excessive wear.

 

 

 

 

Replace if excessively worn. If not, use a piece of fine emery

 

 

 

 

cloth to remove any oxide buildup on the tip of the electrode.

 

 

 

 

 

The Safety LED is lit and steady

 

1.

Press the Reset button. If torch and consumables are properly

 

 

 

 

installed, the Safety LED should turn off. Normal cutting or goug-

 

 

 

 

ing can resume.

 

 

 

 

 

The Thermal LED is lit

 

1.

The machine's thermostat has tripped due to exceeded duty

 

 

 

 

cycle limits. Do NOT turn the power off. Allow the machine to

 

 

 

 

cool for 15 - 30 minutes and the thermostat will reset itself.

 

 

 

 

2.

The machine's air louvers or fans are obstructed such that air

 

 

 

 

cannot flow to properly cool the machine. Remove any foreign

 

 

 

 

material that may block air flow. Blow the machine out with a

 

 

 

 

clean, dry air stream.

 

 

 

 

3.

Possible faulty Control board.

 

 

 

 

The Ready, Air Lowand ThermalLEDs

1.

This is typically caused by connecting the auxiliary transformer

are flashing

 

 

input tap to the wrong voltage. Turn machine OFF and change

 

 

lead to correct input voltage at reconnect panel.

 

 

 

 

 

 

 

 

 

2.

Possible faulty Control P. C. Board.

 

 

 

 

 

 

 

PRO-CUT 80

Image 29
Contents PRO-CUTTM80 Plasma Cutting or Gouging can be hazardous SafetyPlasma ARC can injure Page Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section DSection F P340, P210-K SeriesThree Phase Single Phase InstallationTechnical Specifications PRO-CUT High Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical Connections Three Phase Power Input CONNEC- Tion for the PRO-CUTInput Power Cord Connector Installation USE on Engine Driven Power Supplies Input Voltage Reconnection ProcedureInput Power Restrictions Frame GroundingOutput Connections GAS Input ConnectionsPreheat Temperature for Plasma Cutting Safety PrecautionsOperation DescriptionDesign Features Advantages Operational Features and ControlsUser Responsibility Recommended Processes and EquipmentConsumable Life Cutting CapabilityGAS Pressure Settings Controls and SettingsLimitations Prepare to CUTDo not use pliers or over tighten Electric Shock can KillPilot ARC Discussion Procedure RecommendationsOutput set below 45 Amps Output set above 45 AmpsARC Start Machine InterfaceARC Initiated ARC VoltageGeneral Options Accessories AccessoriesInput Filter Capacitor Discharge Procedure MaintenancePeriodic Maintenance Routine MaintenanceHOW to USE Troubleshooting Guide TroubleshootingImmediately Activated. Remove Input powerYour local Lincoln Authorized Field Service Facility Possible fault in Output Power board Or dross Symptom Check Your local Lincoln Authorized Field Service FacilityDiagrams Wiring Diagram PRO-CUT 80 Codes 10573, 10574, 10577Wiring Diagram PRO-CUT 80 Codes 10575 Wiring Diagram for Codes 11019, 11020, 11023 Wiring Diagram for Codes 11021 Dimension Print PRO-CUT PRO-CUT Precaucion Warnung