Lincoln Electric C2.410 manual For Electrically powered

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CYLINDER may explode if damaged.

5.a. Use only compressed gas cylinders containing the correct

shielding gas for the process used and properly operating reg-

ulators designed for the gas and pressure used. All hoses, fit-

tings, etc. should be suitable for the application and main- tained in good condition.

5.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

5.c. Cylinders should be located:

•Away from areas where they may be struck or subjected to physical damage.

•A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

5.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

5.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

5.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

5.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,”available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered

equipment.

6.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the

manufacturer’s recommendations.

6.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

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Contents Stick Electrode Welding Guide Page Table of Contents Welding Procedures Out-Of-Position Welding Vertical and OverheadVertical Up Techniques for Fillet and Groove Welds Vertical Up Groove Welds Vertical Down WeldsVertical Up Fillet Welds 160 PolarityWeld High-Deposition Welding Jetweld LH-3800 E7028H8Wrong End view Side view Corner Welds Groove Welds Groove Welds First PassJetweld 2 E6027 Amps. AC at 14/Min Deep Groove Welds Joint a Pass E6011T Over E6011 Root PassesFt. of Weld/Hr Lbs. of Elec./Ft. 049 Flat Fillet WeldsPlate Size T 14 ga 12 ga 10 ga No. of Passes Leg Size L 082 117 162 WeldHorizontal Fillet Welds Welding Inclined Plate Downhill Angle deg Polarity Arc Speed In./Min.3 Lbs. of Elec./Ft.180 High Speed Welding Sheet Metal AlternatePage Edge Welds Fillet Welds Lap WeldsCurrent Amps 120 170 Polarity Diameter PositionCurrent Amps 110 155 Polarity 018 028Burnthrough Spot Welds Roof Decking to Beam Roof Beam Flange Roof Deck Thickness 22 ga 20 ga 18 ga 16 gaLow Hydrogen Welding E7018-1Multipass Page Overhead Groove Welds Diameter Current Amps 155 PolarityArc Speed In./Min Ft. of Weld/Hr Lbs. of Elec./Ft. Overhead Fillet Welds Also see Out-of Position Procedures,No. of Pass Leg Size L No. of Passes Leg Size LDiameter Current Amps 230 200 Polarity Horizontal Groove WeldsBack gouge first bead as needed Plate Size T No. of Passes Arc Speed In./Min Ft. of Weld/Hr Lbs. of Elec./Ft. of WeldUse steel backing as on 230 200 PolarityWith E7028 Electrode With E7018 Electrode 275 350132 195 272 409 727 260 335 157 236 320Ft. of Weld/Hr.2 Lbs. of Elec./Ft. 203 335785 Minimum Preheat and Interpass Temperature1 Stick Electrode Typical Operating Procedures Out-of-Position GroupHigh Deposition Group High Speed GroupLow Hydrogen Group Low Hydrogen, Low Alloy Steel GroupFleetweld Fleetweld 35LS Jetweld Shield-Arc 70+ Fleetweld JetweldFleetweld 5P Shield-Arc Fleetweld 5P+ Shield-Arc HYP+Electric Shock can kill Fumes and Gases can be dangerous For Electrically powered Electric and Magnetic Fields Stick C2.410 12/04