Lincoln Electric F355I manual Limitations, Duty Cycle and Time Period, Case Front Layout

Page 17

B-2

OPERATION

B-2

 

 

 

LIMITATIONS

Only Arc Link compatible Power Feed automatic wire feeders and users interfaces may be used. Other Lincoln wire feeders or non-Lincoln wire feeders can- not be used.

POWER WAVE F355i (CE) Output Limitations

The POWER WAVE F355i (CE) will support maxi- mum average output current of 350 Amps @ 60% duty cycle.

DUTY CYCLE AND TIME PERIOD

The duty cycle is based upon a ten minute period. A 60% duty cycle represents 6 minutes of welding and 4 minutes of idling in a ten minute period.

CONNECTOR STATUS LIGHTS (Per Fig B.1)

1.STATUS LIGHT: A two color light that indicates system errors. Normal operation is a steady green light. Error conditions are indicated, per Table B.1.

NOTE: The POWER WAVE F355i (CE) status light will flash green, and sometimes red and green, for up to one minute when the machine is first turned on. This is a normal situation as the machine goes through a self test at power up.

 

TABLE B.1

Light

Meaning

Condition

 

 

 

Steady Green

System OK. Power source communicating normal-

 

ly with wire feeder and its components.

 

 

 

 

Blinking

Occurs during a reset, and indicates the

Green

POWER WAVE F355i (CE) is mapping

 

(identifying) each component in the system.

 

Normal for first 1-10 seconds after power is

 

turned on, or if the system configuration is

 

changed during operation

 

 

 

 

A l t e r n a t i n g

Non-recoverable system fault. If the PS

Green and

Status light is flashing any combination of

Red

red and green, errors are present in the

 

POWER WAVE F355i (CE). Read the error

 

code before the machine is turned off.

 

Error Code interpretation through the Status

 

light is detailed in the Service Manual.

 

Individual code digits are flashed in red with

 

a long pause between digits. If more than

 

one code is present, the codes will be sepa-

 

rated by a green light.

 

To clear the error, turn power source off, and

 

back on to reset. See Troubleshooting

 

Section.

 

 

 

 

Steady Red

Non recoverable hardware fault. Generally

 

indicates nothing is connected to the

 

POWER WAVE F355i (CE) wire feeder

 

receptacle. See Trouble Shooting Section.

 

 

 

Blinking Red

Not applicable.

 

 

 

 

2.HIGH TEMPERATURE LIGHT (thermal overload): A yellow light that comes on when an over temper- ature situation occurs. Output is disabled and the fan continues to run, until the machine cools down. When cool, the light goes out and output is enabled.

3.CB1 WIRE FEEDER CIRCUIT BREAKER: Protects 40 volt DC wire feeder power supply.

Figure B.1

3

2

5

1

6

4

9

7 8

CASE FRONT LAYOUT

POWER WAVE F355i (CE)

4.LEAD CONNECTOR (SENSE LEAD)

5.DIAGNOSTIC CONNECTOR (RS-232)

6.WIRE FEEDER RECEPTACLE (14-PIN)

7.NEGATIVE TWIST- MATE TERMINAL

8.POSITIVE TWIST- MATE TERMINAL

9.WIRE FEEDER RECEPTACLE (5 PIN) NOT ON CODES 10997 OR BELOW.

POWER WAVE F355i (CE)

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Contents Power Wave F355i CE California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionPrécautions DE Sûreté Electromagnetic Compatibility EMC Safety On-Line Product Registration ViiPlease Examine Carton and Equipment For Damage Immediately Table of Contents Power Wave F355i CE InstallationSelect Suitable Location Safety PrecautionsVoltage Sensing Output CABLES, Connections and LimitationsNegative Electrode Polarity Control Cable Specifications Power Wave / Power Feed Wire Feeder InterconnectionsHigh Speed Gear BOX Table A.1 Feed Head Board DIP Switch DIP Switch Settings and Locations Control Board DIP Switch Voltage Sense Receptacle Wire Feeder ReceptaclePIN LEAD# Function RS232 ReceptacleRequired Equipment OperationRecommended Processes Power Wave F355i CE Connector Status Lights Per Fig B.1Limitations Duty Cycle and Time PeriodMaking a Weld Nominal ProceduresFringe Procedures Pulse Welding Constant Voltage WeldingPULSE-ON-PULSE GMAW-PP CurrentRecommended Welding Procedures for Power Mode Table B.1 Power ModeFactory Installed 1ACCESSORIESC-1Field Installed Compatible Lincoln EquipmentCapacitor Discharge Procedure MaintenanceAlways wear a face shield and long sleeves when servicing Exploding Parts can cause injuryHOW to USE Troubleshooting Guide TroubleshootingUsing the Status LED to Error Code # Indication Error Codes for the Power WaveContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Problems Voltage setting. In the MIG/MAG Your local Lincoln Authorized Field Service FacilityF355i CE PowerWave F355i CE PowerConnection Diagram Dimension Print Power Wave F355i CE Precaucion Warnung