Lincoln Electric F355I manual Troubleshooting Guide, Contact your local Lincoln

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E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

 

POSSIBLE

 

RECOMMENDED

(SYMPTOMS)

 

CAUSE

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

Major physical or electrical damage

1. Contact your local authorized

 

 

 

 

is evident when the sheet metal

 

 

Lincoln Electric Field Service

 

 

 

 

 

covers are removed.

 

 

facility for technical assis-

 

 

 

 

 

 

 

 

tance.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input fuses keep blowing, or input

 

 

1. Make certain that fuses or

 

 

 

 

 

breaker keeps tripping.

 

 

breakers are properly sized.

 

 

 

 

 

 

 

 

See Installation section of this

 

 

 

 

 

 

 

 

manual for recommended

 

 

 

 

 

 

 

 

fuse and breaker sizes.

 

 

 

 

 

 

 

 

2. Welding procedure is drawing

 

 

 

 

 

 

 

 

too much output current, or

 

 

 

 

 

 

 

 

duty cycle is too high.

 

 

 

 

 

 

 

 

Reduce output current, duty

 

 

If all recommended possible areas

 

 

 

 

 

cycle, or both.

 

 

 

 

 

 

 

 

 

of misadjustments have been

 

 

 

 

 

3. There is internal damage to

 

 

 

 

 

 

 

 

 

checked and the problem persists,

 

 

 

 

 

the power source. Contact an

 

 

 

 

 

 

 

 

 

contact your local Lincoln

 

 

 

 

 

authorized Lincoln Electric

 

 

 

 

 

 

 

 

 

Authorized Field Service Facility.

 

 

 

 

 

Service facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine will not power up (no

 

 

1. Make certain that the Power

 

 

 

 

 

lights, no fan, etc.)

 

 

to the POWER WAVE F355i

 

 

 

 

 

 

 

 

(CE) is on.

 

 

 

 

 

 

 

 

2. Circuit Breaker CB1 (on Case

 

 

 

 

 

 

 

 

Front) may have opened.

 

 

 

 

 

 

 

 

Reset. An over load on the

 

 

 

 

 

 

 

 

40V Wire Feeder supply may

 

 

 

 

 

 

 

 

cause this to trip.

 

 

 

 

 

 

 

 

3. Circuit breaker CB3 (in recon-

 

 

 

 

 

 

 

 

nect area) may have opened.

 

 

 

 

 

 

 

 

Reset.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE F355i (CE)

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Contents Power Wave F355i CE Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Electromagnetic Compatibility EMC Safety On-Line Product Registration ViiPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Power Wave F355i CESafety Precautions Select Suitable LocationVoltage Sensing Output CABLES, Connections and LimitationsNegative Electrode Polarity High Speed Gear BOX Power Wave / Power Feed Wire Feeder InterconnectionsControl Cable Specifications Table A.1Feed Head Board DIP Switch DIP Switch Settings and LocationsControl Board DIP Switch PIN LEAD# Function Wire Feeder ReceptacleVoltage Sense Receptacle RS232 ReceptacleRequired Equipment OperationRecommended Processes Limitations Connector Status Lights Per Fig B.1Power Wave F355i CE Duty Cycle and Time PeriodMaking a Weld Nominal ProceduresFringe Procedures PULSE-ON-PULSE GMAW-PP Constant Voltage WeldingPulse Welding CurrentPower Mode Recommended Welding Procedures for Power Mode Table B.1Field Installed 1ACCESSORIESC-1Factory Installed Compatible Lincoln EquipmentAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure Exploding Parts can cause injuryTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Error Codes for the Power Wave Error Code # IndicationContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Problems Voltage setting. In the MIG/MAG Field Service Facility Your local Lincoln AuthorizedPower F355i CEPower Wave F355i CEConnection Diagram Dimension Print Power Wave F355i CE Precaucion Warnung