Lincoln Electric F355I manual Using the Status LED to

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E-2

 

 

TROUBLESHOOTING

E-2

 

 

 

 

 

 

 

 

 

 

USING THE STATUS LED TO

 

 

 

TROUBLESHOOT SYSTEM PROBLEMS

 

 

 

The Power Wave / Power Feed are best diagnosed as

 

 

 

a system. Each component (power source, user inter-

 

 

 

face, and feed head) has a status light, and when a

 

 

 

problem occurs it is important to note the condition of

 

 

 

each.

 

 

 

 

 

 

 

Included in this section is information about the power

 

 

 

source Status LED, and some basic troubleshooting

 

 

 

charts for both machine and weld performance.

 

 

 

The STATUS LIGHT is a two color light that indicates

 

 

 

system errors. Normal operation is a steady green

 

 

 

light. Error conditions are indicated in the following

 

 

 

chart.

 

 

 

 

 

 

 

NOTE: The POWER WAVE F355i (CE) status light

 

 

 

will flash green, and sometimes red and green, for up

 

 

 

to one minute when the machine is first turned on.

 

 

 

This is a normal situation as the machine goes

 

 

 

through a self test at power up.

 

 

 

 

 

 

 

 

 

 

 

Light

 

Meaning

 

 

 

Condition

 

 

 

 

 

 

Steady Green

System OK. Power source communicating normal-

 

 

 

 

 

ly with wire feeder and its components.

 

 

 

 

 

 

 

 

 

 

 

Blinking

 

Occurs during a reset, and indicates the

 

 

 

Green

 

POWER WAVE F355i (CE) is mapping

 

 

 

 

 

(identifying) each component in the system.

 

 

 

 

 

Normal for first 1-10 seconds after power is

 

 

 

 

 

turned on, or if the system configuration is

 

 

 

 

 

changed during operation

 

 

 

 

 

 

 

 

 

 

A l t e r n a t i n g

Non-recoverable system fault. If the PS

 

 

 

Green

and

Status light is flashing any combination of

 

 

 

Red

 

red and green, errors are present in the

 

 

 

 

 

POWER WAVE F355i (CE). Read the error

 

 

 

 

 

code before the machine is turned off.

 

 

 

 

 

Error Code interpretation through the Status

 

 

 

 

 

light is detailed in the Service Manual.

 

 

 

 

 

Individual code digits are flashed in red with

 

 

 

 

 

a long pause between digits. If more than

 

 

 

 

 

one code is present, the codes will be sepa-

 

 

 

 

 

rated by a green light.

 

 

 

 

 

To clear the error, turn power source off, and

 

 

 

 

 

back on to reset. See Troubleshooting

 

 

 

 

 

Section.

 

 

 

 

 

 

 

 

 

 

Steady Red

Non recoverable hardware fault. Generally

 

 

 

 

 

indicates nothing is connected to the

 

 

 

 

 

POWER WAVE F355i (CE) wire feeder

 

 

 

 

 

receptacle. See Trouble Shooting Section.

 

 

 

 

 

 

 

 

 

Blinking Red

Not applicable.

 

 

 

 

 

 

 

 

 

POWER WAVE F355i (CE)

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Contents Power Wave F355i CE Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Electromagnetic Compatibility EMC Safety Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Table of Contents Installation Power Wave F355i CESafety Precautions Select Suitable LocationOutput CABLES, Connections and Limitations Negative Electrode PolarityVoltage Sensing Power Wave / Power Feed Wire Feeder Interconnections Control Cable SpecificationsHigh Speed Gear BOX Table A.1DIP Switch Settings and Locations Control Board DIP SwitchFeed Head Board DIP Switch Wire Feeder Receptacle Voltage Sense ReceptaclePIN LEAD# Function RS232 ReceptacleOperation Recommended ProcessesRequired Equipment Connector Status Lights Per Fig B.1 Power Wave F355i CELimitations Duty Cycle and Time PeriodNominal Procedures Fringe ProceduresMaking a Weld Constant Voltage Welding Pulse WeldingPULSE-ON-PULSE GMAW-PP CurrentPower Mode Recommended Welding Procedures for Power Mode Table B.1 1ACCESSORIESC-1 Factory Installed Field Installed Compatible Lincoln EquipmentMaintenance Capacitor Discharge ProcedureAlways wear a face shield and long sleeves when servicing Exploding Parts can cause injuryTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Error Codes for the Power Wave Error Code # IndicationTroubleshooting Guide Authorized Field Service FacilityContact your local Lincoln Problems Voltage setting. In the MIG/MAG Field Service Facility Your local Lincoln AuthorizedPower F355i CEPower Wave F355i CEConnection Diagram Dimension Print Power Wave F355i CE Precaucion Warnung