Lincoln Electric F355I manual Maintenance, Exploding Parts can cause injury

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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EXPLODING PARTS can cause injury.

• Failed parts can explode or cause other parts to explode when power is applied.

Always wear a face shield and long sleeves when servicing.

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See additional warning information throughout this Operator’s Manual

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CAPACITOR DISCHARGE PROCEDURE

1.Obtain a power resistor (25 ohms, 25 watts).

2.Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resis- tor terminals across the two studs in the position shown. Hold in each position for 1 second. Repeat for all four capacitors.

PERIODIC MAINTENANCE

Calibration of the POWER WAVE F355i (CE) is critical to its operation. Generally speaking the calibration will not need adjustment. However, neglected or improp- erly calibrated machines may not yield satisfactory weld performance. To ensure optimal performance, the calibration of output Voltage and Current should be checked yearly.

CALIBRATION SPECIFICATION

Output Voltage and Current are calibrated at the fac- tory. Generally speaking the machine calibration will not need adjustment. However, if the weld perfor- mance changes, or the yearly calibration check reveals a problem, contact the Lincoln Electric Company for the calibration software utility.

The calibration procedure itself requires the use of a resistance load, and certified actual meters for voltage and current. The accuracy of the calibration will be directly affected by the accuracy of the measuring equipment you use. Detailed instructions are available with the utility.

RESISTOR

CAPACITOR

TERMINALS

3.Use a DC voltmeter to check that voltage is not present across the terminals on all four capacitors.

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing out the machine, using a low pressure airstream, to remove accumulated dust and dirt from the intake and outlet louvers, and the cooling channels in the

machine.

POWER WAVE F355i (CE)

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Contents Power Wave F355i CE Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Electromagnetic Compatibility EMC Safety Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration Table of Contents Installation Power Wave F355i CESafety Precautions Select Suitable LocationNegative Electrode Polarity Output CABLES, Connections and LimitationsVoltage Sensing High Speed Gear BOX Power Wave / Power Feed Wire Feeder InterconnectionsControl Cable Specifications Table A.1Control Board DIP Switch DIP Switch Settings and LocationsFeed Head Board DIP Switch PIN LEAD# Function Wire Feeder ReceptacleVoltage Sense Receptacle RS232 ReceptacleRecommended Processes OperationRequired Equipment Limitations Connector Status Lights Per Fig B.1Power Wave F355i CE Duty Cycle and Time PeriodFringe Procedures Nominal ProceduresMaking a Weld PULSE-ON-PULSE GMAW-PP Constant Voltage WeldingPulse Welding CurrentPower Mode Recommended Welding Procedures for Power Mode Table B.1Field Installed 1ACCESSORIESC-1Factory Installed Compatible Lincoln EquipmentAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure Exploding Parts can cause injuryTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Error Codes for the Power Wave Error Code # IndicationAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Problems Voltage setting. In the MIG/MAG Field Service Facility Your local Lincoln AuthorizedPower F355i CEPower Wave F355i CEConnection Diagram Dimension Print Power Wave F355i CE Precaucion Warnung