Lincoln Electric 10156, 10061, 10033, 10072 manual Table of Contents

Page 7

vi

 

 

 

TABLE OF CONTENTS

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

 

Technical Specifications

A-1

 

 

 

General Description

A-2

 

 

 

Design Features

A-2

 

 

 

Pre-Operation Installation

A-3

 

 

 

Safety Precautions

A-3

 

 

 

Exhaust Spark Arrester

A-3

 

 

 

Location/Ventilation

A-3

 

 

 

Stacking

A-3

 

 

 

Angle of Operation

A-3

 

 

 

Machine Grounding

A-3

 

 

 

Lift Bail

A-4

 

 

 

Trailers

A-4

 

 

 

Polarity Control and Cable Sizes

A-4

 

 

 

Pre-Operation Service

A-5

 

 

 

Oil

A-5

 

 

 

Fuel

A-5

 

 

 

Cooling System

A-5

 

 

 

Battery Charging

A-5

 

 

 

 

 

 

 

 

 

 

 

Operation

Section B

 

 

 

Engine Operation

B-1

 

 

 

Starting The Continental TM27 Engine

B-1

 

 

 

Starting The Continental TMD27 Engine

B-1

 

 

 

Stopping the engine

B-1

 

 

 

Welder Operation

B-2

 

 

 

Duty Cycle

B-2

 

 

 

Control of Welding Current

B-2

 

 

 

Idler Operation

B-2

 

 

 

Auxiliary Power

B-3

 

 

 

Carburetor Deicing Kit

B-3

 

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

 

Optional Features (Field Installed)

C-1

 

 

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

 

Safety Precautions

D-1

 

 

 

General Instructions

D-1

 

 

 

Cooling System

D-1

 

 

 

Bearings

D-1

 

 

 

Commutator and Brushes

D-1

 

 

 

Idler Maintenance

D-2

 

 

 

Nameplates

D-2

 

 

 

Engine Service Chart

D-3

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

 

Safety Precautions

E-1

 

 

 

Welder Troubleshooting

E-2

 

 

 

Electronic Idler Troubleshooting Guide

E-3

 

 

 

Engine Troubleshooting Guide (TM27 Only)

E-4, E-5

 

 

 

 

 

 

 

 

 

 

Diagrams

Section F

 

 

 

Wiring Diagram (Classic III)

F-1

 

 

 

Wiring Diagram (Classic III D)

F-2

 

 

 

Dimension Print

F-3

 

 

 

 

 

 

 

 

Parts Manual

..............................................................................P232 Series (IIID), P302 Series (III)

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Contents Classic III & Classic III D Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Classic III and Iiid InstallationControl Panel General DescriptionMachine Grounding PRE-OPERATION InstallationLocation / Ventilation Polarity Control and Cable Sizes Trailer See Optional FeaturesLift Bail Falling Equipment can causePRE-OPERATION Service Starting the Classic III D Continental TMD27 Diesel Engine OperationEngine Operation Starting the Classic III Continental TM27 Gasoline EngineDuty Cycle Welder OperationIdler Operation Carburetor Deicing Kit Below 60F / 15.5C Winter Season ConfigurationAbove 60F / 15.5C Summer Season Configuration Auxiliary PowerAB C Optional Features Field Installed AccessoriesCooling System MaintenanceMaintenance General InstructionsNameplates Idler MaintenanceEngine Service Troubleshooting TroubleshootingWelder Troubleshooting Defective -- Will Not Close Engine Will Not Pick Up Speed When Arc is StruckAuxiliary Power is Loaded Continuity Good OpenEngine Troubleshooting TM27 Gasoline Engine Only Troubleshooting Classic III Wiring Diagram DiagramsClassic Iiid Dimension Print Classic III and Iiid Classic III and Iiid $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung