Lincoln Electric 10061, 10033, 10072, 10156 manual Engine Troubleshooting TM27 Gasoline Engine Only

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E-4

 

 

 

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE TROUBLESHOOTING - (TM27 Gasoline Engine Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLE

 

 

CAUSES

 

WHAT TO DO

 

 

 

 

 

 

 

 

 

 

 

 

1.

Engine fails to start

a.

Out of fuel.

a.

Fill with gasoline.

 

 

 

 

 

 

b.

Clogged fuel system.

b.

Check all lines to the carburetor.

 

 

 

 

 

 

c.

Choke not closing tightly.

c.

Loosen choke cable screw and slack off choke wire.

 

 

 

 

 

 

d.

Ignition switch shorted or open.

d.

Replace.

 

 

 

 

 

 

e.

Moisture or carbon on spark plugs.

e.

Remove plugs, clean and adjust gap.

 

 

 

 

 

 

 

 

 

 

(See Engine Service Chart)

 

 

 

 

 

 

f.

Defective distributor.

f.

Replace.

 

 

 

 

 

 

 

 

 

 

 

 

2.

Low oil pressure. Light not lit

a.

Oil too light.

a.

Drain; refill with proper grade.

 

 

 

 

when engine is running.

 

 

 

 

 

 

 

 

 

 

 

 

b.

Oil too low.

b.

Fill to “Full” mark on bayonet gage. Do not overfill.

 

 

 

 

 

 

c.

Defective oil pressure switch or light.

c.

Replace.

 

 

 

 

 

 

 

 

 

 

 

 

3.

Lack of power.

a.

Carbon deposits causing pre-ignition.

a.

Run engine under full load for a short time.

 

 

 

 

 

 

b.

Incorrect timing.

b.

Time ignition. **

 

 

 

 

 

 

 

 

 

 

 

 

4.

Overheating.

a.

No water in radiator or clogged cooling system.

a.

Check throughout for dirty or broken hoses, clogged

 

 

 

 

 

 

 

 

 

 

radiator, or defective water pump.

 

 

 

 

 

 

b.

Late timing.

b.

Time ignition. **

 

 

 

 

 

 

c.

Improper valve clearance.

c.

Adjust valve tappets. (See Engine Service Chart

 

 

 

 

 

 

 

 

 

 

for settings).

 

 

 

 

 

 

d.

Fan belt too loose.

d.

Adjust for 3/4” to 1” deflection.

 

 

 

 

 

 

 

 

 

 

 

 

5.

Knocking.

a.

Poor grade of gasoline.

a.

Use at least 87 octane gasoline.

 

 

 

 

 

 

b.

Spark advanced too far.

b.

Retime ignition. **

 

 

 

 

 

 

 

 

 

 

 

 

6.

Surging.

a.

Governor and carburetor toggles and butterfly

a.

Clean and lubricate. Replace toggles if worn.

 

 

 

 

 

 

 

 

valve shaft lever are dirty and sticking.

 

 

 

 

 

 

 

 

 

b.

Dirty air filter.

b.

Remove and clean according to instructions on unit.

 

 

 

 

 

 

c.

Governor spring adjusting screw misadjusted.

c.

Adjust screw enough to eliminate surge. **

 

 

 

 

 

 

d.

Governor control rod wrong length.

d.

Adjust length of control rod so that there is from

 

 

 

 

 

 

 

 

 

 

1/32” to 1/16” clearance between the stop pin

 

 

 

 

 

 

 

 

 

 

and the stop when the engine is shut off and the

 

 

 

 

 

 

 

 

 

 

regulator expanded. **

 

 

 

 

 

 

 

 

 

 

 

** See engine manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CLASSIC III AND IIID

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Contents Safety Depends on You Classic III & Classic III DSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications Classic III and IiidGeneral Description Control PanelPRE-OPERATION Installation Machine GroundingLocation / Ventilation Trailer See Optional Features Lift BailFalling Equipment can cause Polarity Control and Cable SizesPRE-OPERATION Service Operation Engine OperationStarting the Classic III Continental TM27 Gasoline Engine Starting the Classic III D Continental TMD27 Diesel EngineWelder Operation Duty CycleIdler Operation Below 60F / 15.5C Winter Season Configuration Above 60F / 15.5C Summer Season ConfigurationAuxiliary Power Carburetor Deicing KitAB C Accessories Optional Features Field InstalledMaintenance MaintenanceGeneral Instructions Cooling SystemIdler Maintenance NameplatesEngine Service Troubleshooting TroubleshootingWelder Troubleshooting Engine Will Not Pick Up Speed When Arc is Struck Auxiliary Power is LoadedContinuity Good Open Defective -- Will Not CloseEngine Troubleshooting TM27 Gasoline Engine Only Troubleshooting Diagrams Classic III Wiring DiagramClassic Iiid Dimension Print Classic III and Iiid Classic III and Iiid How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00Precaucion Warnung