Lincoln Electric 10156, 10061, 10033, 10072 manual Classic Iiid

Page 27

CLASSIC IIID

WIRING DIAGRAM

F-2

CLASSIC III AND IIID

 

 

GLOW

PLUGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U U R W Y

 

 

 

 

 

 

ENGINE

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

 

 

P.C.

 

 

 

 

 

 

PROTECTION

 

 

 

 

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

53

 

 

 

ENGINE

 

 

 

 

 

 

56A

 

 

 

 

 

 

 

 

 

 

57

 

 

 

 

 

HOUR

 

 

 

 

 

IGNITION

IDLER

 

 

 

 

 

 

 

 

 

 

 

 

 

GLOW

 

 

METER

 

 

 

 

SWITCH

SWITCH

IDLER

 

 

 

 

 

FUSE

(SFE-14)

 

 

 

 

PLUG

START

 

 

 

SOLENOID

 

+

-

 

 

 

 

 

56

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

NO

NC

S

B

 

 

 

 

 

 

 

 

 

 

 

 

 

58

 

PUMP

SOLENOID

 

 

 

 

 

60

 

 

 

 

58A

 

 

 

 

 

 

 

58B

 

 

 

 

 

 

 

 

 

 

52

 

 

58B

 

 

 

 

 

 

 

50B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54

 

 

 

 

 

 

 

60A

 

 

 

 

 

FUEL

LIFT PUMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50C

 

 

 

 

 

 

 

 

50A

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL

PRESSURE

 

 

 

 

 

 

 

 

 

 

TEMPERATURE

 

SWITCH(N.C.)

 

 

 

 

 

 

 

 

 

 

GAUGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL

PRESSURE

 

 

 

STARTING

 

 

 

 

 

51A

 

SWITCH(N.O.)

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

+ A -

 

 

59A

 

 

 

 

 

 

 

 

 

 

59C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

50

 

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXC

 

 

 

 

 

 

 

 

 

 

51

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60D

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

TO

ENGINE

 

 

(GROUND

SCREW

NEAR

 

 

 

GROUND

 

 

 

 

ENGINE

GAUGES)

 

 

 

 

 

 

 

 

 

 

 

 

TO

BASE

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL

SYMBOLS

 

 

CONTROL

PANEL COMPONENTS

 

 

 

 

 

 

 

SHOWN AS VIEWED

FROM REAR.

 

 

 

 

PER E1537

 

 

 

 

 

P10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEUTRAL

BONDED

TO

FRAME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEAD COLOR

CODE

 

 

 

NEUTRE

RACCORDE

AU

 

 

12

11 10 9 8 7 6 5

4 3 2 1

 

 

 

 

 

BATI

 

 

B-BLACK

 

 

 

 

W

 

 

 

 

 

J5

 

 

G-GREEN

 

 

 

 

B

 

 

 

 

 

 

+Y

N-BROWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

-W

 

 

 

 

 

 

ALTERNATOR

ROTOR

 

 

 

 

 

 

 

 

 

 

 

U

(LEADS

APPEAR

ON

SLIP

RINGS

-

 

 

 

 

 

 

 

EARLIER UNITS

ONLY)

 

 

 

 

 

 

 

 

 

 

 

 

 

SLIP RING

+

 

B

+

 

610

 

 

 

 

 

 

 

 

 

 

610

 

 

 

 

 

W B

NEAREST

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

602B

 

 

 

 

 

TO

IRON

 

AC

 

AC

 

 

 

 

 

 

 

 

600B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

1

 

115

VOLT

 

 

230 VOLT

 

 

-

 

 

600A

2

RECEPTACLE

 

RECEPTACLE

 

 

 

 

 

42

3

B

 

 

 

 

 

 

 

 

15A.

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

FUSE

Y

 

 

 

 

 

 

 

 

 

 

 

602A

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RHEOSTAT

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

J8

P9

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

SELECTOR

 

 

 

 

 

 

 

R

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB2

 

CB1

CB4

 

CB3

 

W

AUXILIARY

 

 

 

 

 

 

 

 

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

WINDINGS

 

 

 

 

B

 

 

 

 

 

 

 

 

GENERATOR

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

(GROUND

SCREW

 

 

A

 

 

 

 

 

 

 

NEAR

FUSE)

B

 

 

 

 

 

 

 

 

 

B

 

 

 

 

5

4

3

2

1

 

 

 

CURRENT

 

 

CR2

REED

 

WELDER

 

 

 

U

TRANSFORMER

 

 

 

 

 

 

 

 

RELAY

 

LEAD BLOCK

 

 

 

 

 

 

 

 

U

 

 

 

R

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

-W

+Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

NEGATIVE

POSITIVE

 

 

 

 

 

 

 

 

(CC-)

(CC+)

&

(CV+

WITH

W.F.M.)

 

 

 

 

 

 

 

 

 

 

 

 

DIAGRAMS

K924-1 REMOTE CONTROL (OPTIONAL)

WIRE FEED MODULE (OPTIONAL)

K924-4 REMOTE CONTROL (OPTIONAL)

P11

PLUG FOR REMOTE

**SEE

REMOTE CONTROL RECEPTACLE & SWITCH

 

CONTROL POTENTIOMETER

BELOW

REMOTE

CONTROL RECEPTACLE & SWITCH

PLUG FOR

REMOTE CONTROL

 

 

 

 

POTENTIOMETER

* SEE

B

X

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5". CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

* SEE

B

BELOW

R

X

RESISTORS

G

 

1

Y

X

 

 

 

2

 

 

 

3

BELOW

R

Y

X

 

 

 

1

41

 

 

 

 

*SEE

2

600

 

Y

 

 

3

42

R

G

B

W

BELOW

 

 

 

 

 

 

4

602

 

 

 

 

 

5

 

W

CONNECT

 

 

6

 

TO

CASE

 

 

 

 

 

 

 

INLINE

CONNECTORS

W.F.M.

CONTROL

PANEL

CONNECT TO POS. & NEG. OUTPUT TERMINALS

PLUG (P5)

#8 LEAD

WIRE

POS.

FEED

 

NEG.

 

 

1

41

 

2

600

*SEE

3

42

BELOW

 

 

 

4

602

 

5

 

 

6

 

 

P8

 

W

 

 

 

4

Y

 

 

5

 

 

B

W

 

 

6

 

 

 

 

 

 

7

 

 

 

8

 

 

 

9

 

 

 

10

 

CONNECT

 

11

 

 

 

P8

SWITCH FOR LOCAL OR

REMOTE CONTROL SHOWN

IN LOCAL POSITION.

NEGATIVE CV OUTPUT TERMINAL PANEL

MODULE

#2 HEAVY LEAD

608

SWITCH FOR LOCAL OR REMOTE CONTROL SHOWN IN LOCAL POSITION.

TO CASE

12

REMOTE CONTROL

 

POTENTIOMETER

BOX

* WITH MACHINE NOT RUNNING, REMOVE PLUG "P9" ON

CONNECT TO NEG.

609

* WITH MACHINE OFF,

REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8". THEN CONNECT PLUG "P8"

ON REMOTE CONTROL

KIT TO CONNECTOR "J8" ON MACHINE.

MACHINE FROM CONNECTOR "J8". THEN CONNECT

PLUG "P8" ON REMOTE CONTROL TO

CONNECTOR "J8" ON MACHINE.

REMOTE CONTROL

POTENTIOMETER BOX

BRUSH HOLDER

250AMP

THERMOSTAT ASSEMBLY

#2 HEAVY LEAD

* MACHINE MUST NOT BE RUNNING

WHEN MAKING THESE CONNECTIONS.

* * IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE UNCONNECTED

PLUG "P10" (IF ONE IS ON THE MACHINE). FASTEN THE NEW PLUG "P11" NEARBY, LEAVING IT UNCONNECTED.

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10" ON THE MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL KIT TO CONNECTOR "J5" ON THE MACHINE.

THE RED AND BLACK LEADS ARE USED ON CLASSIC I MACHINES ONLY AND ARE NOT

CONNECTED ON THIS MACHINE. DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE WILL RESULT IF THE RED AND BLACK LEADS ARE CONNECTED IN THE CLASSIC III D.

CAUTION: DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED WITHOUT THE "P11" PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.

THE RED AND BLACK LEADS ARE USED ON CLASSIC I MACHINES ONLY AND ARE NOT CONNECTED ON THIS MACHINE. DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE WILL RESULT IF THE RED AND BLACK LEADS ARE CONNECTED IN THE CLASSIC III D.

10-31-97L

L9260

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-2

Image 27
Contents Classic III & Classic III D Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Classic III and Iiid InstallationControl Panel General DescriptionPRE-OPERATION Installation Machine GroundingLocation / Ventilation Polarity Control and Cable Sizes Trailer See Optional FeaturesLift Bail Falling Equipment can causePRE-OPERATION Service Starting the Classic III D Continental TMD27 Diesel Engine OperationEngine Operation Starting the Classic III Continental TM27 Gasoline EngineWelder Operation Duty CycleIdler Operation Carburetor Deicing Kit Below 60F / 15.5C Winter Season ConfigurationAbove 60F / 15.5C Summer Season Configuration Auxiliary PowerAB C Optional Features Field Installed AccessoriesCooling System MaintenanceMaintenance General InstructionsNameplates Idler MaintenanceEngine Service Troubleshooting TroubleshootingWelder Troubleshooting Defective -- Will Not Close Engine Will Not Pick Up Speed When Arc is StruckAuxiliary Power is Loaded Continuity Good OpenEngine Troubleshooting TM27 Gasoline Engine Only Troubleshooting Classic III Wiring Diagram DiagramsClassic Iiid Dimension Print Classic III and Iiid Classic III and Iiid $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung