Lincoln Electric 500 manual Possible Areas, Symptoms, Course of Action

Page 35

E-2

 

TROUBLESHOOTING

E-2

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

 

ENGINE PROBLEMS

Major Physical or Electrical Damage

1. Contact your Local Lincoln

is Evident.

 

Authorized Field Service Facility.

Engine will not “crank”.

1. Battery is low. Charge Battery.

 

2.

Loose battery cable connections.

 

 

Inspect, clean and tighten.

 

 

Engine will “crank” but not start.

1. Out of fuel. Fill fuel tank.

 

2.

Fuel shut off valve is in off

 

 

position.

 

3.

High oil temperature (Indicator

 

 

light lit. Check engine cooling

 

 

system. (Consult engine service

 

 

dealer.

 

4.

Low battery voltage.

 

 

Engine shuts down shortly after

1. Low fuel. (Indicator light lit K1585-

starting.

 

2 only) Add fuel.

 

2.

Low output of battery charging

 

 

alternator. (Indicator light lit)

 

 

Check cooling blower belt.

 

 

Replace if neccessary.

 

3.

High oil temperature (Indicator

 

 

light lit). Check engine cooling

 

 

system. (Consult engine service

 

 

dealer.

 

 

Battery does not stay charged.

1. Faulty battery. Replace

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

COMMANDER 500

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section CSection D Section EBore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightStacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel USE Diesel Fuel only PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection OILWelding Terminals Remote ControlHigh Frequency Generators for TIG Applications Machine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower Connection of LN-7 or LN-8 to the Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander Remotely Controlled Connection of AN LN-23P Wire Feeder to the CommanderGeneral Description Safety InstructionsDesign Features and Advantages OperationWelding Capability For Auxiliary PowerOther Features K1639-1 Commander 500 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN Stop Switch Start PushbuttonHour Meter Idler SwitchEngine Alternator Ammeter K1639 Auxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine Stick Welding Welder OperationBREAK-IN Period Typical Fuel ConsumptionTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 500 Settings When Using the K799 HI-FREQ UnitAuxiliary Power Operation Table B.4 Commander 500 Simultaneous Welding and Power Loads K899-1 Spark Arrestor KIT Easily mounts to standard muffler AccessoriesOptional Field Installed Accessories TIG Wire Feed Welding OptionsRecommended Optional Equipment StickEngine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingBrush Removal and Replacement Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance CleaningHOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Commander 500 Wiring Diagram for 10838 and below Connection Diagram DiagramsConnection Diagram Diagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagram Engine Welders /LN-8 Connection DiagramConnection Electric Shock can killConnection Diagram Diagrams Diagrams M18962 Commander $700.00 Basic CoursePrecaucion Aviso DE
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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