Lincoln Electric 500 Installation, Bore x Stroke, Duty Cycle Welding Output Volts at Rated Amps

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INSTALLATION

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TECHNICAL SPECIFICATIONS - Commander 500 (K1639-1 & -2)

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

Make/Model

Description

Speed (RPM)

 

Displacement

Starting

Capacities

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

Deutz

3 cylinder

High Idle 1900

 

173 cu. in

12VDC battery

Fuel: 25 gal.

F3L 912

44 HP(33 kw)

Low Idle 1475

 

(2.83 L)

& Starter

94.6 L

Diesel Engine

@ 1800 RPM

Full Load 1800

 

 

 

 

 

Bore x Stroke

 

Oil: 9.5 Qts.

 

 

 

 

 

 

 

 

 

 

 

9.0 L

 

 

 

 

3.94” x 4.72”

 

 

 

 

 

 

(100mm x 120mm)

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

Duty Cycle

 

Welding Output

 

 

 

Volts at Rated Amps

100%

 

 

500 Amps (DC multi-purpose)

 

 

 

40 Volts

 

 

 

 

 

 

 

 

 

 

60%

 

 

550 Amps (DC multi-purpose)

 

 

 

36 Volts

 

 

 

 

 

 

 

 

 

 

50%

 

 

575 Amps (DC multi-purpose)

 

 

 

35 Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

Welding Range

 

Open Circuit Voltage

 

 

Auxiliary Power1

30 - 575 Amps CC/CV

 

80 Max OCV @1900 RPM

 

120/240 VAC

 

 

 

 

 

 

 

 

12,000 Watts, 60 Hz.

20 - 250 Amps TIG

 

 

 

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT2

 

WIDTH

 

DEPTH

 

 

WEIGHT

42.0 in.

 

31.5 in.

 

63.1 in.

 

 

1638 lbs.(743 kg)

 

 

 

 

 

 

 

 

 

 

( Approx.)

1066.8 mm

 

800.1 mm

 

1602.7 mm

 

 

 

 

 

 

 

 

 

 

 

 

1.Output rating in watts is equivalent to volt-amperes at unity power factor.

Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

2.Top of Enclosure. Add 8.9” (226.1mm) for exhaust.

COMMANDER 500

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section D Section CSection E Section FWelding Range Open Circuit Voltage Auxiliary Power1 InstallationHEIGHT2 Width Depth Weight Bore x StrokeLocation / Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingEngine Cooling System Battery Connection PRE-OPERATION Engine ServiceOIL Fuel USE Diesel Fuel onlyRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Standby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Remotely Controlled Connection of AN LN-23P Wire Feeder to the CommanderDesign Features and Advantages Safety InstructionsOperation General DescriptionOther Features For Auxiliary PowerK1639-1 Commander 500 Standard Model Welding CapabilityRUN Stop Switch Controls and SettingsStart Pushbutton Fuel Level Gauge and LightIdler Switch Engine Alternator Ammeter K1639Hour Meter Auxiliary Power Controls Engine Operation Starting the EngineStopping the Engine BREAK-IN Period Welder OperationTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 500 Settings When Using the K799 HI-FREQ UnitAuxiliary Power Operation Table B.4 Commander 500 Simultaneous Welding and Power Loads Accessories Optional Field Installed AccessoriesK899-1 Spark Arrestor KIT Easily mounts to standard muffler Recommended Optional Equipment Wire Feed Welding OptionsStick TIGMaintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator ASSEM- BLYWater Separator Element Cooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide TroubleshootingSymptoms Possible AreasCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram for 10838 and below Connection Diagram DiagramsConnection Diagram Diagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagram Engine Welders /LN-8 Connection DiagramConnection Electric Shock can killConnection Diagram Diagrams Diagrams M18962 Commander $700.00 Basic CoursePrecaucion Aviso DE
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.