Lincoln Electric 500 manual Routine and Periodic Maintenance, Engine Maintenance

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have a qualified technician do the maintenance and troubleshooting work.

•Turn the engine off before working inside the machine.

•Remove guards only when necessary and replace them when the maintenance requiring their removal is complete.

•Always use the greatest care when working near moving parts.

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Read the Safety Precautions in front of this manual and the engine instruction manual before working on this machine.

Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, cloth- ing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repair- ing the equipment.

ROUTINE AND PERIODIC

MAINTENANCE

DAILY

a. Check the crankcase oil level .

b. Refill the fuel tank to minimize moisture condensa- tion in the tank.

c. Open the water drain valve located on the bottom of the water separator element 1 or 2 turns and allow to drain into a container suitable for diesel fuel for 2 to 3 seconds. Repeat the above drainage procedure until diesel fuel is detected in the container.

WEEKLY

Blow out the machine with low pressure air periodical- ly. In particularly dirty locations, this may be required once a week.

ENGINE MAINTENANCE

Refer to the “Periodic Checks” section of the Engine Operator’s Manual for the recommended maintenance schedule of the following:

a)Engine Oil and Filter

b)Air Cleaner

c)Fuel Filter - and Delivery System

d)Cooling Blower Belt

e)Battery

f)Cooling System

Refer to Table D.1 at the end of this section for various engine maintenance components.

AIR FILTER

CAUTION

EXCESSIVE AIR FILTER RESTRICTION WILL RESULT IN REDUCED ENGINE LIFE.

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The air filter element is a dry cartridge type. It can be cleaned and reused; however, damaged elements should not be reused. Stop engine after 100 hours of running time and clean filter element , replace the fil- ter if necessary. Service air cleaner regularly accord- ing to Engine Operator’s Manual.

1.Locate the air filter canister located behind the engine door on the top of the engine.

2.Remove air filter element.

3.Remove loose dirt from element with compressed air or water hose directed from inside out.

Compressed Air: 100 psi maximum with nozzles at least one inch away from element.

Water Hose:

40 psi maximum without nozzle.

4.Soak element in a mild detergent solution for 15 minutes. Do not soak more than 24 hours. Swish element around in the solution to help remove dirt.

5.Rinse elements from inside out with a gentle stream of water (less than 40 psi) to remove all suds and dirt.

6.Dry element before reuse with warm air at less than 160o F (71o C). Do not use a light bulb to dry the ele- ment.

COMMANDER 500

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section CSection D Section FHEIGHT2 Width Depth Weight InstallationWelding Range Open Circuit Voltage Auxiliary Power1 Bore x StrokeStoring Safety PrecautionsLocation / Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingOIL PRE-OPERATION Engine ServiceEngine Cooling System Battery Connection Fuel USE Diesel Fuel onlyRemote Control High Frequency Generators for TIG ApplicationsWelding Terminals Welding Output Cables Auxiliary Power ReceptaclesStandby Power Connections Machine GroundingPower Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Remotely ControlledOperation Safety InstructionsDesign Features and Advantages General DescriptionK1639-1 Commander 500 Standard Model For Auxiliary PowerOther Features Welding CapabilityStart Pushbutton Controls and SettingsRUN Stop Switch Fuel Level Gauge and LightIdler Switch Engine Alternator Ammeter K1639Hour Meter Auxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Typical Fuel Consumption Welder OperationBREAK-IN Period Stick WeldingCommander 500 Settings When Using the K799 HI-FREQ Unit Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2Auxiliary Power Operation Table B.4 Commander 500 Simultaneous Welding and Power Loads Accessories Optional Field Installed AccessoriesK899-1 Spark Arrestor KIT Easily mounts to standard muffler Stick Wire Feed Welding OptionsRecommended Optional Equipment TIGMaintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator ASSEM- BLYWater Separator Element Battery Handling Cooling System Cooling Blower BeltCleaning Nameplates / Warning Decals MaintenanceWelder / Generator Maintenance Brush Removal and ReplacementTroubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram for 10838 and below Diagrams Connection DiagramConnection Diagram Diagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram DiagramElectric Shock can kill ConnectionConnection Diagram Diagrams Diagrams M18962 Commander Basic Course $700.00Precaucion Aviso DE
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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