Lincoln Electric 500 manual Optional Field Installed Accessories

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ACCESSORIES

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OPTIONAL FIELD INSTALLED ACCESSORIES

K802N POWER PLUG KIT - Provides foue 120V plugs rated at 20 amps each and one dual voltage, full KVA plug rated at 120/240V, 50 amps. 120V plug may not be compatible with NEMA common household receptacles.

K802-R POWERPLUG KIT - Provides four 120V plugs rated 15 amps each and one dual voltage, full KVA plug rated at 120/240V, 50 amps, 120V plug is compatible with NEMA common household receptacles.

K857 25 ft. (7.5 m) or K857-1 100 ft. (30.4 m) REMOTE CON- TROL - Portable control provides same dial range as the output control on the welder from a location up to the specified length from the welder. Has convenient plug for easy connection to the welder. The Commander 500 is equipped with a 6 pin connec- tor for connecting the remote control.

K704 ACCESSORY SET - Includes 35 feet (10 m) of electrode cable and 30 feet (9 m) of work cable, head- shield, work clamp and electrode holder. Cable is rated at 500 amps, 60% duty cycle.

(K953-1) TRAILER - Two-wheeled trailer with optional fender and light package. For highway use, consult applicable federal, state, and local laws regard- ing possible additional requirements. There is a choice of 2 hitches, a fender & a light package. Order:

K953-1 Trailer

K958-1 Ball Hitch

K958-2 Lunette Eye Hitch

K959-1 Fender & Light Kit

K965-1 Cable Storage Rack

(K957-1) TRAILER - Two-wheeled trailer for in- plant and yard towing at speeds under 20 mph only.Order:

K957-1 Trailer

K958-1 Ball Hitch

K958-2 Lunette Eye Hitch

K959-2 Fender & Light Kit

K965-1 Cable Rack

K825-1 ETHER START KIT - Provides maximum cold weather starting assistance for frequent starting below 10 oF (-12.2 oC). Required Ether tank is not provided with kit.

K899-1 SPARK ARRESTOR KIT - Easily mounts to standard muffler.

K949-1 OIL DRAIN KIT - Includes ball valve, hose and clamp.

K1690-1 (1 Duplex) GFCI Kit - Includes one UL approved 115V ground fault circuit interrupter duplex type receptacle with cover and installation instructions. Replaces the factory installed 115V duplex receptacle. The receptacle of the GFCI duplex is rated at 20 amps, the maximum total current from the GFCI duplex is lim- ited to 20 amps. Two kits are required.

K1768-1 Dual Output Meters and Gauges - Dual out- put meters provide preset ability of voltage for wire welding and current for stick welding. Measures both current and voltage when welding. Gauges include: battery ammeter, engine temperature, and engine oil pressure. Fuel gauge is not available in kit form.

K1816-1 Full KVA Adapter Kit - Plugs into the 120/240v NEMA 14-50R receptacle on case front (which accepts 4-prong plugs) and converts it to a NEMA 6-50R receptacle, (which accepts 3-prong plugs.

WARNING

Pipe Thawing with an arc welder can cause fire, explosion, damage to electric wiring or to the arc welder if done improperly. The use of an arc welder for pipe thawing is not approved by the CSA, nor is it recommended or supported by Lincoln Electric.

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COMMANDER 500

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section C Section DSection E Section FInstallation Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeSafety Precautions Location / VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine Service Engine Cooling System Battery ConnectionOIL Fuel USE Diesel Fuel onlyHigh Frequency Generators for TIG Applications Remote ControlWelding Terminals Auxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Connection of the LN-25 to the Commander Connection of Lincoln Electric Wire FeedersConnection of LN-7 or LN-8 to the Commander Connection of AN LN-23P Wire Feeder to the Commander Remotely ControlledSafety Instructions Design Features and AdvantagesOperation General DescriptionFor Auxiliary Power Other FeaturesK1639-1 Commander 500 Standard Model Welding CapabilityControls and Settings RUN Stop SwitchStart Pushbutton Fuel Level Gauge and LightEngine Alternator Ammeter K1639 Idler SwitchHour Meter Auxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Welder Operation BREAK-IN PeriodTypical Fuel Consumption Stick WeldingCommander 500 Settings When Using the K799 HI-FREQ Unit Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2Auxiliary Power Operation Table B.4 Commander 500 Simultaneous Welding and Power Loads Optional Field Installed Accessories AccessoriesK899-1 Spark Arrestor KIT Easily mounts to standard muffler Wire Feed Welding Options Recommended Optional EquipmentStick TIGRoutine and Periodic Maintenance MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator ASSEM- BLY Fuel FiltersWater Separator Element Battery Handling Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceCleaning Brush Removal and ReplacementTroubleshooting HOW to USE Troubleshooting GuidePossible Areas SymptomsCourse of Action Function Problems Output Problems Commander 500 Wiring Diagram for 10838 and below Diagrams Connection DiagramConnection Diagram Diagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram DiagramElectric Shock can kill ConnectionConnection Diagram Diagrams Diagrams M18962 Commander Basic Course $700.00Precaucion Aviso DE
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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