Lincoln Electric 450 CE Product Description, Protective, Ground, Duty Cycle, Design Features

Page 15

b-2

OPERATION

b-2

 

 

 

GRAPHIC SYMbOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL

UOPEN CIRCUIT

0 VOLTAGE

U1

INPUT VOLTAGE

U2

OUTPUT VOLTAGE

I1

INPUT CURRENT

I2

OUTPUT CURRENT

 

PROTECTIVE

 

GROUND

PRODUCT DESCRIPTION

The FLEXTEC™ 450 CE is a multi-process CC/CV DC inverter and is rated for 450 amps, 38 volts at a 60% duty cycle. The Flextec is intended for both fac- tory and field operation. It comes in a compact, rugged case that is designed for portability and out- door use with an IP23 environmental rating. The user interface of the FLEXTEC™ 450 CE is simple and intuitive. Weld modes are selected by a 4 position selector switch. Volts and Amps are displayed on an easy to view LED display, and the amps and volts are set by a large output control knob. A hot start toggle selector switch and an arc control knob allow for finer tuning of the welding arc. The FLEXTEC™ 450 CE operates on 380V, 400V, or 415V 50hz or 60hz power.

DUTY CYCLE

The FLEXTEC™ 450 CE is capable of welding at a 100% duty cycle (continuous welding) at 400 amps rated output. The 60% rating is 450 amps base off of a 10 minute cycle - 6 minutes on time and 4 minutes off time. The maximum output of the machine is 500 amps.

The FLEXTEC™ 450 CE is also rated for Desert Duty, elevated temperature operation, in a 55°C(131°F) ambient. The machine is output de-rated for this application.

WARNING or CAUTION

Explosion

Dangerous Voltage

Shock Hazard

DESIGN FEATURES

Severe Duty Design for outdoor use (IP23 rating).

Passive Power Factor Correction – reliably gives 95% power factor for lower installation costs.

89% Efficiency rating – reduces electrical utility costs.

Simple user interface - designed with the operator in mind. Getting setup for the weld is several clicks away and even the most novice welder can be confi- dent he is setup properly.

F.A.N. (fan as needed). Cooling fan runs when the output is energized and for a 5 minute cool down period after output is disabled.

Thermal protection by thermostats with Thermal Indicator LED.

Error Codes display on LED screen for ease of trou- ble shooting.

Electronic over current protection.

Input voltage misconnection protection.

Utilizes digital signal processing and microprocessor control.

VRD™ Voltage Reduction Device - Enable this func- tion for reduced OCV in CC modes for added safety.

FLEXTEC™ 450 CE

Image 15
Contents Flextec 450 CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Conductor InstallationTechnical Specifications Flextec 450 CE VoltageOCV Uo OCV Ur Model Height Width Depth WeightOperating Temperature Range Storage Temperature Range Process Output Range AmperesVRD Voltage Reduction Device Safety PrecautionsStacking Environmental LimitationsInput Connection Input Fuse and Supply Wire Considerations CAbLE Connections PIN Remote Control Connector Function Pin Wiring PIN Connector for Wire FeederTAbLE A.1 Output CAbLE Guidelines Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections General GuidelinesSafety Precautions Input Power OFF High TemperatureOperation Ground Design FeaturesProduct Description ProtectiveProcess Limitations Recommended Processes EquipmentEquipment Limitations Recommended ProcessesFigure b.1 Case Front Control DescriptionsWeld Controls and Displays Common Welding ProceduresPOWER-UP Sequence Case bACK ControlVRD Indicator Lights VRD Voltage Reduction Device Indicator LightWeld Terminals On/Remote BASIC Modes of OperationMmaw GtawCV-INNERSHIELD CV-GASTIG Options AccessoriesOptions / Accessories General OptionsVisual Inspection MaintenanceRoutine Maintenance PERIODIC MAINTENANCETROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEError Description Corrective Action Code# Error Codes for the Flextec 450 CEDiagrams Dimension Print Flextec 450 CE Precaucion Warnung