Lincoln Electric 450 CE manual Cv-Gas, Cv-Innershield

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OPERATION

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The remote potentiometer controls the amperage from minimum to this pre-set maximum.

CV-GAS

This weld mode is a constant voltage (CV) mode featuring con- tinuous control from 10 to 45 volts.

It is intended for the GMAW, FCAW-GS, MCAW welding processes.

Hot Start – Toggle to “ON” position to provide more energy during the start of a weld.

Arc Control – The Arc Control regulates pinch effect (Inductance). At the minimum setting (-10), minimizes pinch and results in a soft arc. Low pinch settings are preferable for weld- ing with gas mixes containing mostly inert gases. At the maxi- mum setting (+10), maximizes pinch effect and results in a crisp arc. High pinch settings are preferable for welding FCAW-GS and GMAW with CO2.

Weld Terminals On/Remote

When set to the “ON” position, the weld terminals are at OCV (open circuit voltage) and ready to weld. This selection is used for across the arc wire feeders.

When set to the “REMOTE” position, output is enabled through a remote trigger.

Amperage Display Meter – This display will display three dashed lines when the machine is in the idle state. This indi- cates that amperage is not settable in this weld mode. While output is enabled, the actual welding amperage is displayed. After welding, the meter holds the actual amperage value for 5 seconds. Output adjustment while in the "hold" period results in the "prior to operation" characteristics. The displays blink indi- cating that the machine is in the "hold" period.

Voltage Display Meter – This display will display the pre-set welding voltage when the machine is in the idle state. While out- put is enabled, the actual weld amperage is displayed. After welding, the meter holds the actual voltage value for 5 seconds. Output adjustment while in the "hold" period results in the "prior to operation" characteristics. The displays blink indicating that the machine is in the "hold" period.

Output Control Local/Remote – When the control is set to local (no remote potentiometer/control plugged into the 6-pin or 14-pin connectors), the output is controlled through the Output Control Dial on the front of the FLEXTEC™ 450 CE. Set this switch to “REMOTE” when an external potentiometer/control is connected.

Output Control Dial

When the Local/Remote is set to Local, this dial sets the welding voltage.

When the Local/Remote is set to Remote, this dial is disabled.

CV-INNERSHIELD

This weld mode is a constant voltage (CV) mode fea- turing continuous control from 10 to 45 volts. It is intended for the FCAW-SS welding process.

Hot Start – Toggle to “ON” position to provide more energy during the start of a weld.

Arc Control – The Arc Control regulates pinch effect. At the minimum setting (-10), minimizes pinch and results in a soft arc. At the maximum setting (+10), maximizes pinch effect and results in a crisp arc.

Weld Terminals On/Remote

When set to the “ON” position, the weld terminals are at OCV (open circuit voltage) and ready to weld. This selection is used for across the arc wire feed- ers.

When set to the “REMOTE” position, output is enabled through a remote trigger.

Amperage Display Meter – This display will display three dashed lines when the machine is in the idle state. This indicates that amperage is not settable in this weld mode. While output is enabled, the actual welding amperage is displayed. After welding, the meter holds the actual amperage value for 5 seconds. Output adjustment while in the "hold" period results in the "prior to operation" characteristics. The displays blink indicating that the machine is in the "hold" peri- od.

Voltage Display Meter – This display will display the pre-set welding voltage when the machine is in the idle state. While output is enabled, the actual weld amperage is displayed. After welding, the meter holds the actual voltage value for 5 seconds. Output adjust- ment while in the "hold" period results in the "prior to operation" characteristics. The displays blink indicat- ing that the machine is in the "hold" period.

Output Control Local/Remote – When the control is set to local (no remote potentiometer/control plugged into the 6-pin or 14-pin connectors), the output is con- trolled through the Output Control Dial on the front of the Flextec™ 450. Set this switch to “REMOTE” when an external potentiometer/control is connected.

Output Control Dial

When the Local/Remote is set to Local, this dial sets the welding voltage.

When the Local/Remote is set to Remote, this dial is disabled

FLEXTEC™ 450 CE

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Contents Flextec 450 CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Technical Specifications Flextec 450 CE InstallationVoltage ConductorOperating Temperature Range Storage Temperature Range Model Height Width Depth WeightProcess Output Range Amperes OCV Uo OCV UrStacking Safety PrecautionsEnvironmental Limitations VRD Voltage Reduction DeviceInput Connection Input Fuse and Supply Wire ConsiderationsFunction Pin Wiring PIN Remote Control ConnectorPIN Connector for Wire Feeder CAbLE ConnectionsControl CAbLE Connections Recommended Electrode and Work CAbLE SIzES for ARC WeldingGeneral Guidelines TAbLE A.1 Output CAbLE GuidelinesSafety Precautions Input Power OFF High TemperatureOperation Product Description Design FeaturesProtective GroundEquipment Limitations Recommended Processes EquipmentRecommended Processes Process LimitationsFigure b.1 Case Front Control DescriptionsPOWER-UP Sequence Common Welding ProceduresCase bACK Control Weld Controls and DisplaysVRD Indicator Lights VRD Voltage Reduction Device Indicator LightMmaw BASIC Modes of OperationGtaw Weld Terminals On/RemoteCV-INNERSHIELD CV-GASOptions / Accessories AccessoriesGeneral Options TIG OptionsRoutine Maintenance MaintenancePERIODIC MAINTENANCE Visual InspectionTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionError Description Corrective Action Code# Error Codes for the Flextec 450 CEDiagrams Dimension Print Flextec 450 CE Precaucion Warnung