Lincoln Electric 450 CE manual VRD Voltage Reduction Device Indicator Light, VRD Indicator Lights

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b-6

OPERATION

b-6

 

 

 

Amperage Display Meter

Prior to STICK or TIG operation (current flow), the meter displays preset current value.

Prior to CV operation, the meter displays four dash- es indicating non-presettable AMPS.

During welding, this meter displays actual average amps.

After welding, the meter holds the actual current value for 5 seconds. The displays blink indicating that the machine is in the "hold" period.

•Output adjustment while in the "hold" period results in the "prior to operation" characteristics

Weld Terminals On/Remote Toggle Switch

This switch determines the trigger location.

When set to the “ON” position, the weld terminals are at OCV (open circuit voltage) and ready to weld.

When set to the “REMOTE” position, output is enabled through a remote trigger.

Control - Local/Remote Toggle Switch

Set the switch to “Local” to control output at the machine by the Output Control dial.

Set the switch to “REMOTE” to control output via a remote device (K857 hand amptrol or K870 foot amptrol) connected to the 6-pinremote connector or a wire feeder connected to the 14-pinconnector.

Thermal Light

This status light indicates when the power source has been driven into thermal overload. If the output terminals were "ON", the output will be turned back on once the unit cools down to an acceptable tem- perature level. If the unit was operating in the "REMOTE" mode, the trigger will need to be opened before or after the thermal has cleared and closed after the machine has cooled down to an acceptable temperature to establish output.

VRD™ (VOLTAGE REDUCTION DEVICE) INDICATOR LIGHT

There are 2 indicator lights on the case front of the Flextec™ 450 CE above the Voltage LCD Display to indicate the status of VRD operation.

A green light indicates the OCV (open circuit volt- age) is less than 35V.

A red light indicates the OCV is at or above 35V. VRD™ is enabled via a dip switch on the Control P.C. board (see Figure B.3). This switch must be in the “On” position for the VRD™ function to be active and the lights to be enabled. If VRD™ is enabled, both lights will illuminate for 5 seconds at power up.

For each weld mode, the VRD™ lights function as shown in Table B.1:

TAbLE b.1

VRD Indicator Lights

 

Mode

VRD “ON”

VRD “OFF”

 

 

 

 

 

CC-MMAW

 

OCV

Green (OCV reduced)

 

CC-GTAW

 

While welding

Green or Red (depends on weld voltage)*

 

CV-GAS

 

OCV

Red (OCV Not Reduced)

 

C V-Innershield

 

 

Weld Terminals ‘ON’

 

 

 

Red (OCV Not Reduced)

No lights are

 

 

 

 

 

 

Weld Terminals Remotely Controlled

 

 

 

active

 

 

 

Gun Trigger Closed

 

 

 

 

 

 

 

Green (NO OCV)

 

 

 

 

Weld Terminals Remotely Controlled

 

 

 

 

Gun Trigger Open

 

 

 

While welding

Green or Red (depends on weld voltage)*

 

 

 

 

 

 

*It is normal for the lights to alternate between colors while welding.

FIGURE b.3

Location of Control P.C. Board

VRD Mode Setting

- Switch #5 in the “ON” Position

ON

1

2

3

4

5

6

7

8

OFF

Dip Switch Location on Control P.C. Board

FLEXTEC™ 450 CE

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Contents Flextec 450 CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Conductor InstallationTechnical Specifications Flextec 450 CE VoltageOCV Uo OCV Ur Model Height Width Depth WeightOperating Temperature Range Storage Temperature Range Process Output Range AmperesVRD Voltage Reduction Device Safety PrecautionsStacking Environmental LimitationsInput Connection Input Fuse and Supply Wire ConsiderationsCAbLE Connections PIN Remote Control ConnectorFunction Pin Wiring PIN Connector for Wire FeederTAbLE A.1 Output CAbLE Guidelines Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections General GuidelinesInput Power OFF High Temperature Safety PrecautionsOperation Ground Design FeaturesProduct Description ProtectiveProcess Limitations Recommended Processes EquipmentEquipment Limitations Recommended ProcessesFigure b.1 Case Front Control DescriptionsWeld Controls and Displays Common Welding ProceduresPOWER-UP Sequence Case bACK ControlVRD Indicator Lights VRD Voltage Reduction Device Indicator LightWeld Terminals On/Remote BASIC Modes of OperationMmaw GtawCV-INNERSHIELD CV-GASTIG Options AccessoriesOptions / Accessories General OptionsVisual Inspection MaintenanceRoutine Maintenance PERIODIC MAINTENANCETROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEError Description Corrective Action Code# Error Codes for the Flextec 450 CEDiagrams Dimension Print Flextec 450 CE Precaucion Warnung