Lincoln Electric 450 CE manual Common Welding Procedures, Case bACK Control, POWER-UP Sequence

Page 18

b-5

OPERATION

b-5

 

 

 

CASE bACK CONTROL

(See Figure B.2)

1. Input Power Cord Access Hole.

FIGURE b.2

1

POWER-UP SEQUENCE

When power is applied to the Flextec™ 450 CE, the displays will illuminate and display the voltage and/or amperage settings.

COMMON WELDING PROCEDURES

MAKING A WELD

The serviceability of a product or structure utiliz- ing the welding programs is and must be the sole responsibility of the builder/user. Many variables beyond the control of The Lincoln Electric Company affect the results obtained in applying these programs. These variables include, but are not limited to, welding procedure, plate chemistry and temperature, weldment design, fabrication methods and service requirements. The available range of a welding program may not be suitable for all applications, and the build/user is and must be solely responsible for welding program selec- tion.

The Flextec™ 450 CE is a multi-process inverter welder. The Weld Process Selector Switch is used to set the desired weld mode. The Flextec™ 450 CE has 4 selectable welding modes:

1.MMAW – This is a CC (constant current) weld mode used for the MMAW stick welding process.

2.GTAW – This is a CC (constant current) weld mode used for the GTAW TIG welding process.

3.CV – This is CV (constant voltage) weld mode used for welding the GMAW MIG welding process and the FCAW-GS, flux cored gas shielded welding process.

4.CV-InnershieldThis is a CV (constant voltage) weld mode used for welding the FCAW-SS, flux cored self shielded welding process

The Flextec™ 450 CE is also capable of gouging. Gouging can be done in the MMAW mode.

In addition to the weld process selector switch, a hot start toggle, output control dial and arc control dial are provided to setup and fine tune the welding procedure.

WELD CONTROLS AND DISPLAYS

Weld Process Selector Switch

4 Position switch used to select the welding process.

Hot Start Toggle Switch

The Hot Start control regulates the starting current at arc initiation. Hot Start can be set to “Off” and no additional current is added at arc start. When set to the “On” position, additional current (relative to the preset current) is added at arc initiation.

Arc Control Dial

Full range selection of arc control from -10 to +10. In CV mode, this control is an inductance control. In stick mode, the control adjusts the arc force.

Output Control Dial

Output control is conducted by a single turn poten- tiometer. (Adjustment is indicated by the meters.) When in Remote Mode, this control sets the maximum welding current of the remote device. For example, full depression of a foot or hand amptrol results in the pre- set level of current.

Voltage Display Meter

Prior to CV operation (current flow), the meter dis- plays desired preset voltage value.

Prior to STICK or TIG operation, the meter displays the Open Circuit Voltage of the Power Source or four dashes if the output has not been turned on.

During welding, this meter displays actual average volts.

After welding, the meter holds the actual voltage value for 5 seconds. The displays blink indicating that the machine is in the "hold" period.

Output adjustment while in the "hold" period results in the "prior to operation" characteristics.

FLEXTEC™ 450 CE

Image 18
Contents Safety Depends on You Flextec 450 CESafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Voltage InstallationTechnical Specifications Flextec 450 CE ConductorProcess Output Range Amperes Model Height Width Depth WeightOperating Temperature Range Storage Temperature Range OCV Uo OCV UrEnvironmental Limitations Safety PrecautionsStacking VRD Voltage Reduction DeviceInput Fuse and Supply Wire Considerations Input ConnectionPIN Connector for Wire Feeder PIN Remote Control ConnectorFunction Pin Wiring CAbLE ConnectionsGeneral Guidelines Recommended Electrode and Work CAbLE SIzES for ARC WeldingControl CAbLE Connections TAbLE A.1 Output CAbLE GuidelinesSafety Precautions Input Power OFF High TemperatureOperation Protective Design FeaturesProduct Description GroundRecommended Processes Recommended Processes EquipmentEquipment Limitations Process LimitationsCase Front Control Descriptions Figure b.1Case bACK Control Common Welding ProceduresPOWER-UP Sequence Weld Controls and DisplaysVRD Voltage Reduction Device Indicator Light VRD Indicator LightsGtaw BASIC Modes of OperationMmaw Weld Terminals On/RemoteCV-GAS CV-INNERSHIELDGeneral Options AccessoriesOptions / Accessories TIG OptionsPERIODIC MAINTENANCE MaintenanceRoutine Maintenance Visual InspectionTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionError Codes for the Flextec 450 CE Error Description Corrective Action Code#Diagrams Dimension Print Flextec 450 CE Precaucion Warnung