Lincoln Electric 450 CE manual PRObLEMS, Symptoms, POSSIbLE, Cause Recommended Course of Action

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E-2

TROUbLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

 

Major physical or electrical damage

1. Contact your local authorized

 

is evident when the sheet metal

Lincoln Electric Field Service facil-

 

covers are removed.

ity for technical assistance.

 

Machine won’t weld, can’t get any

1. If the displays show an Err ###

 

output.

see the fault section for corrective

 

 

action.

 

 

2 If the thermal symbol is lit refer to

 

 

the thermal section.

 

 

3 If the output terminals are in

 

 

remote control switch to "ON" and

 

 

check for output voltage. If output

 

 

voltage is now present check for

 

 

correct remote control connection

 

 

and operation.

 

 

 

 

Thermal symbol is lit.

1. Check for proper fan operation.

 

 

• Check for material blocking

 

 

intake or exhaust louvers.

 

 

• Blow air in the rear louvers to

 

 

clear dirt from the fan.

 

 

Note: The Fan As Needed circuitry

 

 

automatically shuts off the fan

 

 

5 minutes after welding has

 

 

stopped.

 

 

2. Welding output ratings may have

 

 

been exceeded. Allow the

 

 

machine to cool down and reset.

 

 

 

 

Wire feeder won’t work. Apparently

1. Check circuit breakers by the wire

 

no power to wire feeder

feeder receptacles on the rear of

 

 

the machine. Reset

 

 

2. Check the control cable between

 

 

the power source and the wire

 

 

feeder for continuity.

 

 

 

 

 

 

1.If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

FLEXTEC™ 450 CE

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Contents Flextec 450 CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Technical Specifications Flextec 450 CE InstallationVoltage ConductorOperating Temperature Range Storage Temperature Range Model Height Width Depth WeightProcess Output Range Amperes OCV Uo OCV UrStacking Safety PrecautionsEnvironmental Limitations VRD Voltage Reduction DeviceInput Connection Input Fuse and Supply Wire ConsiderationsFunction Pin Wiring PIN Remote Control ConnectorPIN Connector for Wire Feeder CAbLE ConnectionsControl CAbLE Connections Recommended Electrode and Work CAbLE SIzES for ARC WeldingGeneral Guidelines TAbLE A.1 Output CAbLE GuidelinesInput Power OFF High Temperature Safety PrecautionsOperation Product Description Design FeaturesProtective GroundEquipment Limitations Recommended Processes EquipmentRecommended Processes Process LimitationsFigure b.1 Case Front Control DescriptionsPOWER-UP Sequence Common Welding ProceduresCase bACK Control Weld Controls and DisplaysVRD Indicator Lights VRD Voltage Reduction Device Indicator LightMmaw BASIC Modes of OperationGtaw Weld Terminals On/RemoteCV-INNERSHIELD CV-GAS Options / Accessories Accessories General Options TIG OptionsRoutine Maintenance MaintenancePERIODIC MAINTENANCE Visual InspectionTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionError Description Corrective Action Code# Error Codes for the Flextec 450 CEDiagrams Dimension Print Flextec 450 CE Precaucion Warnung