Lincoln Electric 305G manual Kohler Engine, Engine Maintenance Components

Page 25

D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine or servicing the engine.

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Ownerʼs Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each dayʼs use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

KOHLER ENGINE

FREQUENCY

MAINTENANCE REQUIRED

 

 

Daily or Before

• Fill fuel tank.

Starting Engine

• Check oil level.

 

• Check air cleaner for dirty, loose,

 

or damaged parts.

 

• Check air intake and cooling

 

areas, clean as necessary.

5 Hours

First Oil Change

 

 

Every 25 Hours

• Service air pre-cleaner..

 

 

Every 100 Hours

• Change engine oil. (1)

Every 100 Hours

• Replace fuel filter element.

Every 100 Hours

• Clean or replace air filter ele-

 

ment. (1)

Every 100 Hours

• Spark Arrester

Every 200 Hours

• Replace oil filter. (1)

Every 200 Hours

• Check spark plug and gap

Every 2 Years

• Check fuel lines and clamps.

 

 

(1)Service more frequently when used in dusty areas and/or at high ambient temperatures.

ENGINE MAINTENANCE COMPONENTS

ITEM

MAKE AND PART NUMBER

 

KOHLER CH23S ENGINE

Oil Filter

Kohler 12 050 01, Fram PH8172

 

 

 

Air Filter Element

Kohler 47 083

03, Fram CA79

 

 

 

Air Filter Pre-Cleaner

Kohler 24 083

02

 

 

 

Fuel Filter

Kohler 24 050

10

 

 

Spark Plug

Champion RC12YC (.030" Gap)

 

 

Battery

BCI Group 58 (435 CCA)

 

 

 

RANGER 305G

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Contents Ranger California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Vii Technical Specifications Ranger 305G K1726-4, K1726-5 InstallationReceptacles and Circuit Breakers Machine Specifications Ranger 305G K1726-4, K1726-5Additional Safety Precautions Safety PrecautionsLocation and Ventilation High Altitude OperationBattery Connection Gasoline PRE-OPERATION Engine ServiceOIL FuelElectrical Connections Auxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Total Combined Length of Electrode and Work CablesConnection of Ranger 305G to Premises Wiring Connection of LN-7 or LN-8 to the Ranger 305G Connection of Lincoln Electric Wire FeedersInstallation Operation Design FeaturesGeneral Description Welding Controls Output Control Weld Mode Selector SwitchDigital Output Meters ARC ControlWeld Terminals Control Switch PIN ConnectorWire Feeder Voltmeter Switch Idler SwitchWelder Operation TIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Auxiliary PowerAccessories Engine Maintenance Components MaintenanceKohler Engine Engine AIR Filter Paper Element Spark PlugBattery Maintenance Engine AdjustmentFuel Filter Servicing Optional Spark ArrestorWelder/Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility Contact your local Lincoln Faulty control cable. Repair or Stick Diagrams Diagrams Diagrams Diagrams Diagrams Warni NG Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Precaucion Atenção
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