Lincoln Electric 300 DLX General Options Accessories, TIG Welding Options Accessories

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ACCESSORIES

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GENERAL OPTIONS /

ACCESSORIES

The following options/accessories are available for your RANGER 300 from your local Lincoln Distributor.

K953-1 Two-Wheeled Trailer - For in-plant or yard towing of the RANGER 300. Suitable for road towing with optional Fender and Light Kit. Load capacity is 2,100 lbs.

K802-R Power Plug Kit - Provides four 15 amp, 115 volt plugs and one 50 amp, dual voltage (115/230V), full kVA plug.

K703 Accessory Kit - Includes the following:

•Thirty-five feet (10.5 meters) of #1/0 AWG elec- trode cable.

•Thirty feet (9.1 meters) of # 1/0 AWG work cable.

•Headshield with No. 12 filter.

•GC500 work clamp.

•Cooltong® 300 insulated electrode holder.

The cables are rated at 300 amps, 100 duty cycle.

K903-1 Spark Arrester Kit - A field-installed kit for the RANGER 300 engine muffler exhaust pipe (either engine option). Includes a heavy-gauge steel, approved spark arrester, mounting clamp and adapter.

K857 Remote Control - Includes a control box with 25 feet (7.5 meters) of 4 conductor cable. Allows out- put voltage to be controlled remotely.

K896-1 GFCI Receptacle Kit - Includes two UL approved 120 volt ground fault circuit interrupter receptacles (duplex type) with covers and installation instructions. Each receptacle is rated 15 amps, but the maximum total current from each GFCI duplex is limited to 20 amps. The GFCI receptacles replace the two factory installed 120 volt duplex receptacles.

TIG WELDING OPTIONS /

ACCESSORIES

K930-1 TIG Module - The TIG Module is an accesso- ry that provides high frequency and shielding gas con- trol for AC and DC GTAW (TIG) welding applications. It provides contactor control of constant current weld- ing power sources having an internal contactor.

The TIG Module is supplied without accessories, Arc Start switches, Amptrols, cables, torches and mount- ing brackets must be purchased separately.

K939-1 Docking Kit - For mounting the K930-1 TIG Module on top of the Ranger 300.

K936-1 Control Cable - Control cable for 300 DLX for connecting the K930-1 TIG Module to a RANGER 300 DLX.

K936-3 Control Cable - Control cable for connecting K930-1 TIG module to a Ranger 300 D.

K814 Arc Start Switch - A remote start switch used in conjunction with the K930-1 TIG Module to energize the RANGER 300 DLX output terminals via the TIG module.

K963 Hand Amptrol - Remote output control on RANGER 300 D/DLX and contactor control on Ranger 300 DLX.

K870 Foot Amptrol - Remote output control on RANGER 300 D/DLX and contactor control on Ranger 300 DLX.

SEMIAUTOMATIC FCAW AND MIG WELDING (RANGER 300 DLX)

OPTIONS / ACCESSORIES

LN-25 Wire Feeder - This portable unit provides CC/CV for flux-cored arc welding (FCAW) and metal inert gas welding (MIG).

LN-7 or LN-8 Wire Feeder - Semiautomatic constant speed wire feeders.

NOTE: Gas-shielded welding requires a Magnum Gun. Gasless welding requires an Innershield Gun.

K487-25 Magnum Spool Gun - A lightweight, semi- automatic wire feeder for aluminum welding with argon gas. Has built-in remote wire speed control in the handle. Requires the K488 SG Control Module. Includes 50 feet (15.2 meters) of power cable.

K488 SG Control Module - Controls wire speed and gas flow. Provides the required control interface between the RANGER 300DLX and the K487-25 Magnum Spool Gun.

RANGER 300 D AND 300 DLX

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Contents Ranger 300 D and 300 DLX Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Safety Thank You Table of Contents Vii Installation Height Width Depth WeightRanger 300 D and 300 DLX Storing Safety PrecautionsLocation and Ventilation StackingHigh Altitude Operation PRE-OPERATION Engine ServiceAdditional Safety Precautions LiftingEngine Coolant Battery ConnectionsFuel Exhaust DeflectorMachine Grounding Electrical ConnectionsTotal Combined Length of Electrode and Work Cables Welding Cable ConnectionsAuxiliary Power RECEPTACLES, PLUGS, and HAND-HELD Equipment Premises WiringCircuit Breakers Connection of Ranger 300 to Premises Wiring Figure A.1Design Features ALL Models OperationGeneral Description Controls and Settings Additional FeaturesAdditional Safety Precautions LimitationsFigure B.1 Output Panel Controls WELDER/GENERATOR Controls Engine Controls Figure B.2 Diesel Engine ControlsEngine Operation Before Starting the EngineStopping the Engine Starting the EngineCold Weather Starting and Operation USE Diesel Fuel onlyWelding Operation BREAK-IN PeriodTable B.1 Typical Ranger 300 Fuel ConsumptionRange Setting Actual On Machine Current Range AC/DC Stick Constant Current WeldingAC/DC TIG Constant Current Welding DC Wire Feed Welding CV with Ranger 300 DLXTable B.2 AC TIG Welding TIG Electrode / Range Settings After YOU Finish WeldingDC Wire Feed Welding CV with Ranger 300D Carbon ARC Gouging Constant CurrentSummary of Welding Processes and Machine Settings Table B.3 Summary of Welding Processes for Ranger 300 DLXTable B.4 Summary of Welding Processes for Ranger 300 D Auxiliary Power Simultaneous Welding and Power LoadsTable B.5 120/240 Volt Dual Voltage Receptacle Figure B.5 120V Duplex ReceptaclesAccessories General Options AccessoriesTIG Welding Options Accessories Accessories Kubota Engine Maintenance Components MaintenanceKubota Engine Maintenance Schedule Table D.1 FrequencyRoutine and Periodic Engine Maintenance Changing the OILTightening the FAN Belt AIR CleanerBleeding the Fuel System Cooling SystemBattery Maintenance Cleaning the BatteryChecking Electrolyte Level Output Range Selector Polarity Switches Welder / Generator MaintenanceCleaning Brush Removal and Replacement1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Wrong position No welding power output Welding Terminals switch 1CONNECTION DIAGRAMSF-1 2CONNECTION DIAGRAMSF-2 To WorkConnection Diagrams Ranger 300 DLX / LN-742 Connection DiagramTo Wire Feed Unit Ranger 300 DLX / K930-1 TIG Module / Connection Diagram Ranger 300 D / LN-7 / K240 Contactor KIT Ranger WiringDiagram 300 DLXWiring Diagram Ranger 300 D RANGER300L11702 Dimension PrintDLX Ranger 300 D and 300 DLX Ranger 300 D and 300 DLX How To Read Shop Drawings Basic CoursePrecaucion Warnung
Related manuals
Manual 34 pages 42.78 Kb

300 DLX, 300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.
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