Lincoln Electric manual Installation, Height Width Depth Weight, Ranger 300 D and 300 DLX

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A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS - Ranger 300 D (K1522-1), Ranger 300 DLX (K1522-2)

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

Description

Speed (RPM)

 

Displacement

 

Starting

Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

 

 

 

 

Kubota

 

3 cylinder

 

 

High Idle 3700

 

54.9 cu. in

 

12VDC battery

Fuel: 10 gal.

DH905

 

26.0 HP @

 

 

Low Idle 2150

 

(898 cc)

 

 

(Group 45, 495

38 L

Diesel Engine

 

3600 RPM

 

 

Full Load 3600

 

 

 

 

 

cold crank amps)

 

 

 

 

 

Bore x Stroke

 

 

 

 

 

 

 

 

 

 

 

1 KW Starter

Oil: 5.4 Qts.

 

 

 

 

 

 

 

 

 

 

 

 

30 A. Alternator

5.1 L

 

 

 

 

 

 

 

 

2.83” x 2.90”

 

w/ built in reg.

 

 

 

 

 

 

 

 

 

(72 mm x 73.6mm)

 

 

 

 

Coolant: 5.7 qts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.4 L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

 

 

 

 

Welding Output

 

 

Volts at Rated Amps

 

Duty Cycle

 

Max. OCV @ 3700 RPM

DC Constant Current 300 amps

 

 

25 volts

 

 

 

100%

 

 

 

 

AC Constant Current 300 amps

 

 

25 volts

 

 

 

100%

 

 

80 volts RMS

DC Constant Voltage (300 D) 200 amps

 

 

20 volts

 

 

 

100%

 

 

 

 

 

 

 

 

 

 

 

DC Constant Voltage (300 DLX) 300 amps

 

 

30 volts

 

 

 

60%*

 

 

 

 

DC Constant Voltage (300 DLX) 280 amps

 

 

30 volts

 

 

 

100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - GENERATOR

 

 

 

 

 

 

 

 

 

 

Auxiliary Power 1

 

 

 

 

 

 

 

 

 

 

 

 

12,000 Watts, 60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

120/240 Volts

 

 

 

 

 

 

 

 

 

 

 

 

100 % Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT

 

 

WIDTH

 

 

DEPTH

 

 

 

WEIGHT

37.38 in.

 

 

24.75 in.

 

 

60.50 in.

 

 

1093 lbs. (300 D)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1133 lbs. (300 DLX)

949.4 mm

 

 

628.7 mm

 

 

1528.6 mm

 

 

480.8 kg. (300 D)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

499.0 kg. (300 DLX)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Duty cycle is based on a 10 minute period. The machine can be loaded to 300 amps for 6 minutes out of every 10 minute period.

1.Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

RANGER 300 D AND 300 DLX

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Contents Ranger 300 D and 300 DLX California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Safety Thank You Table of Contents Vii Installation Height Width Depth WeightRanger 300 D and 300 DLX Location and Ventilation Safety PrecautionsStoring StackingAdditional Safety Precautions PRE-OPERATION Engine ServiceHigh Altitude Operation LiftingFuel Battery ConnectionsEngine Coolant Exhaust DeflectorTotal Combined Length of Electrode and Work Cables Electrical ConnectionsMachine Grounding Welding Cable ConnectionsAuxiliary Power RECEPTACLES, PLUGS, and HAND-HELD Equipment Premises WiringCircuit Breakers Figure A.1 Connection of Ranger 300 to Premises WiringDesign Features ALL Models OperationGeneral Description Additional Safety Precautions Additional FeaturesControls and Settings LimitationsFigure B.1 Output Panel Controls WELDER/GENERATOR Controls Figure B.2 Diesel Engine Controls Engine ControlsBefore Starting the Engine Engine OperationCold Weather Starting and Operation Starting the EngineStopping the Engine USE Diesel Fuel onlyTable B.1 BREAK-IN PeriodWelding Operation Typical Ranger 300 Fuel ConsumptionAC/DC Stick Constant Current Welding Range Setting Actual On Machine Current RangeTable B.2 AC TIG Welding TIG Electrode / Range Settings DC Wire Feed Welding CV with Ranger 300 DLXAC/DC TIG Constant Current Welding After YOU Finish WeldingCarbon ARC Gouging Constant Current DC Wire Feed Welding CV with Ranger 300DTable B.3 Summary of Welding Processes for Ranger 300 DLX Summary of Welding Processes and Machine SettingsTable B.4 Summary of Welding Processes for Ranger 300 D Auxiliary Power Simultaneous Welding and Power LoadsTable B.5 Figure B.5 120V Duplex Receptacles 120/240 Volt Dual Voltage ReceptacleAccessories General Options AccessoriesTIG Welding Options Accessories Accessories Kubota Engine Maintenance Schedule MaintenanceKubota Engine Maintenance Components Table D.1 FrequencyChanging the OIL Routine and Periodic Engine MaintenanceBleeding the Fuel System AIR CleanerTightening the FAN Belt Cooling SystemBattery Maintenance Cleaning the BatteryChecking Electrolyte Level Cleaning Welder / Generator MaintenanceOutput Range Selector Polarity Switches Brush Removal and ReplacementHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Wrong position No welding power output Welding Terminals switch 1CONNECTION DIAGRAMSF-1 To Work 2CONNECTION DIAGRAMSF-2Ranger 300 DLX / LN-742 Connection Diagram Connection DiagramsTo Wire Feed Unit Ranger 300 DLX / K930-1 TIG Module / Connection Diagram Ranger 300 D / LN-7 / K240 Contactor KIT Diagram WiringRanger 300 DLXRANGER300 Wiring Diagram Ranger 300 DL11702 Dimension PrintDLX Ranger 300 D and 300 DLX Ranger 300 D and 300 DLX Basic Course How To Read Shop DrawingsPrecaucion Warnung
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Manual 34 pages 42.78 Kb

300 DLX, 300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.