Lincoln Electric 300 DLX manual 2CONNECTION DIAGRAMSF-2, To Work

Page 42

F-2CONNECTION DIAGRAMSF-2

RANGER 300 DLX / LN-25 WITH K624-1 42 VOLT REMOTE OUTPUT

CONTROL MODULE CONNECTION DIAGRAM

WARNING

Do not operate with panels open.

Disconnect NEGATIVE (-) BATTERY LEAD before servicing.

Do not touch electrically live parts.

Keep guards in place.

Keep away from moving parts.

Only qualified personnel should install,use or service this equipment.

14PIN AMPHENOL

CAUTION :

TO WORK

ELECTRODE

TO LN-25 INPUT

CABLE PLUG

K626-XX INPUT CABLE ASSEMBLY

ELECTRODE CABLE

TO WIRE FEED UNIT

TO WORK

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. USE POLARITY SWITCH TO SET FOR DESIRED ELECTRODE POLARITY. POSITION THE RANGE SWITCH TO A WIRE WELDING-CV POSITION. PLACE WELDER TERMINALS SWITCH TO "REMOTELY CONTROLLED" POSITION.

N.B. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. SEE OPERATING MANUAL.

N.C. IF OPTIONAL REMOTE OUTPUT CONTROL IS USED, PLACE OUTPUT CONTROL SWITCH IN "OUTPUT CONTROL REMOTE" POSITIION. N.D. PLACE IDLER SWITCH IN "AUTO" OR "HIGH" IDLE POSITION AS DESIRED.

6-20-97

S23732-3

RANGER 300 DLX / LN-7 CONNECTION DIAGRAM

WARNING

Do not operate with panels open.

Disconnect NEGATIVE (-) BATTERY LEAD

before servicing.

Do not touch electrically live parts.

Keep guards in place.

Keep away from moving parts.

Only qualified personnel should install,use or service this equipment.

14PIN AMPHENOL

6PIN AMPHENOL

CAUTION :

TO WORK

ELECTRODE

TO LN-7 INPUT

CABLE PLUG

K584 CONTROL CABLE

OPTIONAL K857 REMOTE CONTROL

ELECTRODE CABLE

TO WIRE FEED UNIT

TO WORK

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. SEE OPERATING MANUAL.

N.B. USE POLARITY SWITCH TO SELECT DESIRED ELECTRODE POLARITY. POSITION THE RANGE SWITCH TO A WIRE WELDING-CV POSITION. N.C. IF OPTIONAL REMOTE OUTPUT CONTROL IS USED, PLACE LOCAL REMOTE SWITCH IN "REMOTE" POSITION.

N.D. PLACE IDLER SWITCH IN "HIGH" POSITION.

6-20-97

S23732-4

RANGER 300 D AND 300 DLX

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Contents Ranger 300 D and 300 DLX Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Safety Thank You Table of Contents Vii Installation Height Width Depth WeightRanger 300 D and 300 DLX Storing Safety PrecautionsLocation and Ventilation StackingHigh Altitude Operation PRE-OPERATION Engine ServiceAdditional Safety Precautions LiftingEngine Coolant Battery ConnectionsFuel Exhaust DeflectorMachine Grounding Electrical ConnectionsTotal Combined Length of Electrode and Work Cables Welding Cable ConnectionsAuxiliary Power RECEPTACLES, PLUGS, and HAND-HELD Equipment Premises WiringCircuit Breakers Connection of Ranger 300 to Premises Wiring Figure A.1Design Features ALL Models OperationGeneral Description Controls and Settings Additional FeaturesAdditional Safety Precautions LimitationsFigure B.1 Output Panel Controls WELDER/GENERATOR Controls Engine Controls Figure B.2 Diesel Engine ControlsEngine Operation Before Starting the EngineStopping the Engine Starting the EngineCold Weather Starting and Operation USE Diesel Fuel onlyWelding Operation BREAK-IN PeriodTable B.1 Typical Ranger 300 Fuel ConsumptionRange Setting Actual On Machine Current Range AC/DC Stick Constant Current WeldingAC/DC TIG Constant Current Welding DC Wire Feed Welding CV with Ranger 300 DLXTable B.2 AC TIG Welding TIG Electrode / Range Settings After YOU Finish WeldingDC Wire Feed Welding CV with Ranger 300D Carbon ARC Gouging Constant CurrentSummary of Welding Processes and Machine Settings Table B.3 Summary of Welding Processes for Ranger 300 DLXTable B.4 Summary of Welding Processes for Ranger 300 D Auxiliary Power Simultaneous Welding and Power LoadsTable B.5 120/240 Volt Dual Voltage Receptacle Figure B.5 120V Duplex ReceptaclesAccessories General Options AccessoriesTIG Welding Options Accessories Accessories Kubota Engine Maintenance Components MaintenanceKubota Engine Maintenance Schedule Table D.1 FrequencyRoutine and Periodic Engine Maintenance Changing the OILTightening the FAN Belt AIR CleanerBleeding the Fuel System Cooling SystemBattery Maintenance Cleaning the BatteryChecking Electrolyte Level Output Range Selector Polarity Switches Welder / Generator MaintenanceCleaning Brush Removal and Replacement1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Wrong position No welding power output Welding Terminals switch 1CONNECTION DIAGRAMSF-1 2CONNECTION DIAGRAMSF-2 To WorkConnection Diagrams Ranger 300 DLX / LN-742 Connection DiagramTo Wire Feed Unit Ranger 300 DLX / K930-1 TIG Module / Connection Diagram Ranger 300 D / LN-7 / K240 Contactor KIT Ranger WiringDiagram 300 DLXWiring Diagram Ranger 300 D RANGER300L11702 Dimension PrintDLX Ranger 300 D and 300 DLX Ranger 300 D and 300 DLX How To Read Shop Drawings Basic CoursePrecaucion Warnung
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Manual 34 pages 42.78 Kb

300 DLX, 300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.