Lincoln Electric 300 DLX manual 1TROUBLESHOOTINGE-1, HOW to USE Troubleshooting Guide

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E-1TROUBLESHOOTINGE-1

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

__________________________________________________________________________

This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust

outside.

MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

• Keep away from moving parts.

•Remove guards only when necessary and replace when work requiring removal is complete.

•Only qualified personnel should install, use or service this equipment.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 300 D AND 300 DLX

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Contents Ranger 300 D and 300 DLX California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Safety Thank You Table of Contents Vii Height Width Depth Weight InstallationRanger 300 D and 300 DLX Location and Ventilation Safety PrecautionsStoring StackingAdditional Safety Precautions PRE-OPERATION Engine ServiceHigh Altitude Operation LiftingFuel Battery ConnectionsEngine Coolant Exhaust DeflectorTotal Combined Length of Electrode and Work Cables Electrical ConnectionsMachine Grounding Welding Cable ConnectionsPremises Wiring Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers Figure A.1 Connection of Ranger 300 to Premises WiringOperation Design Features ALL ModelsGeneral Description Additional Safety Precautions Additional FeaturesControls and Settings LimitationsFigure B.1 Output Panel Controls WELDER/GENERATOR Controls Figure B.2 Diesel Engine Controls Engine ControlsBefore Starting the Engine Engine OperationCold Weather Starting and Operation Starting the EngineStopping the Engine USE Diesel Fuel onlyTable B.1 BREAK-IN PeriodWelding Operation Typical Ranger 300 Fuel ConsumptionAC/DC Stick Constant Current Welding Range Setting Actual On Machine Current RangeTable B.2 AC TIG Welding TIG Electrode / Range Settings DC Wire Feed Welding CV with Ranger 300 DLXAC/DC TIG Constant Current Welding After YOU Finish WeldingCarbon ARC Gouging Constant Current DC Wire Feed Welding CV with Ranger 300DTable B.3 Summary of Welding Processes for Ranger 300 DLX Summary of Welding Processes and Machine SettingsTable B.4 Summary of Welding Processes for Ranger 300 D Simultaneous Welding and Power Loads Auxiliary PowerTable B.5 Figure B.5 120V Duplex Receptacles 120/240 Volt Dual Voltage ReceptacleGeneral Options Accessories AccessoriesTIG Welding Options Accessories Accessories Kubota Engine Maintenance Schedule MaintenanceKubota Engine Maintenance Components Table D.1 FrequencyChanging the OIL Routine and Periodic Engine MaintenanceBleeding the Fuel System AIR CleanerTightening the FAN Belt Cooling SystemCleaning the Battery Battery MaintenanceChecking Electrolyte Level Cleaning Welder / Generator MaintenanceOutput Range Selector Polarity Switches Brush Removal and ReplacementHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Wrong position No welding power output Welding Terminals switch 1CONNECTION DIAGRAMSF-1 To Work 2CONNECTION DIAGRAMSF-2Ranger 300 DLX / LN-742 Connection Diagram Connection DiagramsTo Wire Feed Unit Ranger 300 DLX / K930-1 TIG Module / Connection Diagram Ranger 300 D / LN-7 / K240 Contactor KIT Diagram WiringRanger 300 DLXRANGER300 Wiring Diagram Ranger 300 DL11702 Print DimensionDLX Ranger 300 D and 300 DLX Ranger 300 D and 300 DLX Basic Course How To Read Shop DrawingsPrecaucion Warnung
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300 DLX, 300 D specifications

The Lincoln Electric 300 D and 300 DLX are portable diesel engine-driven welding generators that stand out for their versatility, reliability, and advanced features tailored for industrial, commercial, and construction applications. These machines are part of Lincoln Electric's commitment to delivering high-quality welding power solutions that can withstand the rigors of demanding work environments.

One of the key features of the Lincoln Electric 300 D and 300 DLX is their powerful engine, capable of generating consistent and reliable welding output. The machines are equipped with a robust, air-cooled, four-cycle diesel engine that ensures long run times and excellent fuel efficiency, making them ideal for extended job sites where access to power sources may be limited.

Both models provide an impressive welding output range, with the ability to weld continuously at high amperage. This high amperage capability allows welders to tackle a wide variety of applications, including stick, TIG, and MIG welding. The 300 DLX model boasts enhanced features such as increased welding output, which caters to heavy-duty applications, while the 300 D remains a solid choice for standard applications.

In terms of technology, the 300 DLX incorporates advanced digital technology that enables optimal arc performance and increased control over welding parameters. This feature not only improves weld quality but also enhances the overall user experience. The intuitive user interface allows welders to easily navigate through settings, making adjustments quick and efficient.

Both models also offer exceptional durability. Their rugged construction is designed to endure harsh job site conditions, and they are built with weather-resistant enclosures to protect vital components from the elements. The large fuel tanks ensure that operators can work for extended periods without frequent refueling, further enhancing productivity.

Additionally, the 300 D and 300 DLX are equipped with a variety of output options, including 115V and 230V auxiliary power, which can be utilized for powering tools and other equipment on-site. This versatility makes these generators not just welders, but comprehensive power solutions for a wide array of tasks.

In summary, the Lincoln Electric 300 D and 300 DLX are exceptional diesel engine-driven welding generators that offer unmatched power, advanced technology, and rugged durability. Their capacity to deliver superior welding performance, combined with versatile power output options, makes them indispensable tools for professional welders in a multitude of industries. Whether it’s for heavy industrial tasks or on-job site convenience, these models meet and exceed the expectations of demanding professionals.
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