Duracell Ni-MH manual Cycle and Battery Life, Cycle Life

Page 18

Ni-MH Rechargeable Batteries

7Cycle and BatteryLife

7.1 Cycle Life

The cycle life of nickel-metal hydride batteries depends on the many conditions to which the battery has been exposed, as is true for all types of recharge- able batteries. These include such variables as:

Temperature during charge and discharge

Charge and discharge current

Depth of discharge

Method of charge control

Exposure to overcharging and overdischarging

Storage conditions

Typically, under a C/5 charge/discharge at normal ambient temperatures (20°C or 68°F), up to 500 cycles can be achieved with the battery delivering at least 80 percent of its rated capacity. The gradual decrease in capacity results from an increase in the bat- tery’s internal resistance, caused by minor irreversible changes in the structure of the electrodes, electrolyte distribution and separator dry-out.

For optimum battery life and maximum cycle life, nickel-metal hydride batteries should be operated at or near room temperature (20°C or 68°F). Repeated operation at extreme temperatures during charge and discharge will adversely affect the performance of the cells (and thus the battery), as shown graphically in Figure 7.1.1. Operation at high temperatures, particu- larly in the overcharged condition, can cause the cell to vent, releasing gas and possibly electrolyte through the safety vent. High temperatures will also hasten the deterioration of the separator and other materials in the cell. At temperatures below 0°C (32°F), the oxygen recombination reaction slows down and the cell is more sensitive to overcharging, thus gas pressure will build up more rapidly.

 

FIGURE 7.1.1

 

Temperature ( °F)

 

 

 

 

 

 

 

 

32

50

68

86

104

122

 

100

 

 

 

 

 

 

90

 

 

 

 

 

 

80

 

 

 

 

 

Life (%)

70

 

 

 

 

 

60

 

 

 

 

 

Cycle

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

30

 

 

 

 

 

 

20

 

 

 

 

 

 

10

10

20

30

40

50

 

0

 

 

 

Temperature (°C)

 

 

Impact on cycle life from repeated charging and

 

discharging at various ambient temperatures.

￿

[Conditions: Charge: C/4 for 3.2 hours; Discharge: C/4 for 2.4 hours;

Capacity measured every 50 cycles @ 21°C (70°F): Charge: C/3 for

5 hours; Discharge: 1C to 1.0V]

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Contents Able of Contents Ni-MH Rechargeable BatteriesNi-MH Rechargeable Batteries 1 Introduction Active Components Positive and Negative Electrodes ElectrolyteCell Reactions Composition and Chemistry Basic Cell Construction Cylindrical Cell ConstructionBattery Construction Prismatic Cell ConstructionPerformance Characteristics General CharacteristicsPe rformance Characteristics Capacity Effect of Discharge Rate and TemperatureEnergy Density Constant Power Discharge Characteristics Perf ormance Char acteristicsPolarity Reversal During Overdischarge Performance Ch aracteristics Internal ImpedanceSelf-Discharge and Charge Retention Performance Cha racteristics Voltage Depression Memory EffectCharging Sealed Nickel-Metal Hydride Batteries General PrinciplesCharging Sealed Nickel-Metal Hydride Batt eries Techniques for Charge ControlTimed Charge Temperature CutoffCharging Sealed Nickel-Metal Hydride Batt eries co nt Voltage Plateau Zero ΔVDelta Temperature Cutoff Δtco Rate of Temperature Increase dT/dtCharging Methods Quick Charge ≈4 hours Duracell’s Recommendation Three-Step Charge ProcedureLow-Rate Charge ≈12 hours Fast Charge ≈1 hourThermal Devices Trickle ChargeCycle and Battery Life Cycle LifeBattery Life Recommended PermissibleSafety Considerations Test Test Conditions Test Results Care and Handling Proper Use and Handling Transportation