Graco 312781E Maintenance, Mix Manifold Valve Settings, Weekly, Daily

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Maintenance

Mix Manifold Valve Settings

To open dispense or purge valves, turn hex nut (E) counterclockwise. To close, turn clockwise. FIG. 4.

E

TI11581a

FIG. 4. Dispense Valve Adjustment

Table 2: Mix Manifold Valve Settings

Valve

Setting

Function

 

 

 

Dose

Hex nut

Limits maximum fluid flow rate

 

(E) 1-1/4

into integrator and minimizes

Purge

turns out

valve response time.

 

 

from fully

 

 

closed

 

 

 

 

Shut-

Fully open

Closes component ports to

off

during

integrator during ratio check

 

Run/Mix

or meter calibration. Open

 

operation

ports during Run/Mix opera-

 

 

tion.

 

 

 

Sam-

Fully

Open to dispense compo-

pling

closed

nents while calibrating

 

during

meters. Do not open sampling

 

Run/Mix

valves unless fluid shutoff

 

operation

valves are closed.

 

 

 

Maintenance

To reduce the risk of injury, including fluid injection, fol- low the Pressure Relief Procedure in your proportion- ing equipment manual before cleaning, checking, or repairing equipment.

Weekly

Clean and inspect the integrator mixer assembly. Follow Remove the Integrator Mixer, page 10. Ensure that the mixer (46) holes are not clogged. The cleaning frequency required depends on the fluid being mixed.

Clean and inspect fluid and air filters.

Daily

Purge the mixing system at the end of production.

Check and refill fluid supplies for all components and solvent.

Inspect the manifold and fluid line components for leaks.

Make sure meter cables and air pilot lines are securely connected.

Check that there is no fluid in the air purge line.

Preventive Maintenance

Schedule

At least once a year, take apart the mix manifold and dose/purge valves and sampling valves. Clean and inspect them. Replace o-rings and seals. Repair kits are available from Graco. See Repair, page 10.

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312781E

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Contents Important Safety Instructions Fluid Mix ManifoldModels ContentsRelated Manuals Installation Flush Before Using EquipmentAir Connections Fluid ConnectionsKey ProMix 2KS Fluid Station Key ProMix 3KS Fluid StationDVA3 behind KeyDVA2 Setup the Fluid Manifold for Dynamic Dosing Restrictor Sizes Size Code Orifice SizeAdjust gun atomizing air pressure as needed OperationPurging Operation GuidelinesMaintenance Mix Manifold Valve SettingsPreventive Maintenance Schedule WeeklyTroubleshooting Isolate a Mixing ProblemCommon Causes Unbalanced PressureRepair Remove the Integrator MixerRemove the Restrictor ProMix 2KE, Dynamic Dosing only Remove from the bottomRepair the Valves and Seats ProMix 2KS and ProMix 3KS only Dispense Valve CapRebuild the Mix Manifold Replace the Outlet Tube and Static Mixer TubeRepair 312781E Parts Part No , for ProMix 2KS ProportionerSize Description Integrator Kits include partsPart No. Description Qty Part No , for ProMix 3KS Proportioner Part No , for ProMix 3KS Proportioner Part Description Qty Part No , for ProMix 2KE Proportioner, Sequential DosingIntegrator Kits Part No , for ProMix 2KE Proportioner, Dynamic Dosing Restrictor KitParts Technical Data 289695, 256875, and 262398 4000 psi 28 MPa, 280 barGraco Standard Warranty Graco Information