Bryant R-22 service manual CES0110063 Defrost Control, CES0110063 CES0130024

Page 19

G

E

W2 14

L

W3

R

Y

O

C

30 50

W1

OF2 OF1

GC R C

R C Y C

O DFT

 

OF2

 

 

 

OF1

 

 

 

 

O

R T2 Y

TI DFT

C

TEST 30 50 90

 

 

 

 

W1

O

 

 

 

 

R

 

 

 

 

W2

 

 

 

 

Y

 

 

 

 

C

 

 

 

 

CES0110063,

 

 

CES0130024

 

 

 

HK32FA003/HK32FA006

A88402

 

 

A91442

 

 

 

 

 

 

 

 

 

Fig. 19—Jumper DFT and R Terminals

2. Using thermocouple temperature-measuring device, route

4.

Jumper between DFT and R terminals on control board as

 

sensor or probe underneath coil (or other convenient loca-

 

 

shown in Fig. 21.

 

tion). Attach to liquid line near defrost thermostat. Insulate

5.

Disconnect outdoor fan-motor lead from OF2. Tape lead to

 

for more accurate reading.

 

 

 

 

prevent grounding.

3.

Turn on power to outdoor unit.

 

 

6.

Turn on power to outdoor unit.

4. Restart unit in heating mode.

 

 

7.

Restart unit in heating mode, allowing frost to accumulate

 

 

 

 

on outdoor coil.

5. Within a few minutes, liquid-line temperature drops within

 

 

8.

After a few minutes in heating mode, liquid-line tempera-

 

a range causing defrost thermostat contacts to close. Tem-

 

 

 

ture at defrost thermostat should drop below closing set

 

perature range is from 33°F to 27°F. Notice temperature at

 

 

 

 

 

point of defrost thermostat of approximately 30°F. Check

 

which ohmmeter reading goes from

to zero ohms.

 

 

 

 

 

resistance across defrost thermostat leads using ohmmeter.

 

Thermostat contacts close at this point.

 

 

 

 

 

 

 

 

 

Resistance of zero indicates defrost thermostat is closed and

6. Remove protective cover from TP1 and

TP2 speed-up

 

 

 

 

operating properly.

 

terminals, and install jumper wire on the speed-up termi-

 

 

 

9.

Short between the speed-up terminals using a thermostat

 

nals.

 

 

 

 

 

 

 

screwdriver. This reduces the timing sequence to 1/256 of

 

 

 

 

 

 

7.

Unit changes over to defrost within 90 sec (depending on

 

 

original time. (See Fig. 20 and Table 10.)

 

timing cycle setting). Liquid-line temperature rises to range

NOTE: Fig. 20 shows timing cycle set at 30 minutes; however,

 

where defrost thermostat contacts open. Temperature range

for the CES30110063 board the timing cycle will be set for 90 min

 

is from 75°F to 85°F. Resistance goes from zero to when

and unit initiates defrost within approximately 21 sec. When you

 

contacts open.

 

 

hear the reversing valve change position, remove screwdriver

8.

If either opening or closing temperature does not fall within

immediately. Otherwise, control will terminate normal 10-minute

 

above ranges or thermostat sticks in 1 position, replace

defrost cycle in approximately 2 sec.

 

thermostat to ensure proper defrost operation.

 

 

 

 

 

 

 

CAUTION: Exercise extreme caution when shorting

 

CES0110063 DEFROST CONTROL

 

 

 

 

 

 

 

 

 

speed-up pins. If pins are accidentally shorted to other

 

Some heat pumps built in 1991 and later incorporate a new defrost

 

 

 

 

 

terminals, damage to the control board will occur.

 

control. The screw terminals found on the previous control board

 

 

 

 

 

 

 

 

 

 

 

have been replaced by a connector plug with stripped-wire leads.

 

 

 

 

This control board also contains the feature that allows the heat

10.

Unit is now operating in defrost mode. Check between C

pump to restart in defrost if the room thermostat is satisfied during

 

 

and W2 using voltmeter as shown in Fig. 21. Reading on

defrost. The board also contains a 5-minute cycle protector that

 

 

 

 

voltmeter should indicate 24v. This step ensures defrost-

prevents the unit from short cycling after it cycles off or after a

 

 

 

 

relay contacts have closed, energizing supplemental heat

power interruption. To troubleshoot the board, perform the follow-

 

 

 

 

(W2) and reversing valve solenoid (O).

ing items.

 

 

 

 

 

 

11.

Unit should remain in defrost no longer than 10 minutes.

1. Turn thermostat to OFF. Shut off all power to outdoor unit.

 

 

Actual time in defrost depends on how quickly speed-up

2.

Remove control-box cover for access to electrical compo-

 

 

 

 

jumper is removed. If it takes 2 sec. to remove speed-up

 

nents and defrost-control board.

 

 

 

 

jumper after unit has switched to defrost, the unit will

3. Disconnect defrost-thermostat leads from

control board,

 

 

switch back to heat mode.

 

and connect to ohmmeter. Thermostat leads are the black,

12.

After a few minutes in defrost (cooling) operation, liquid

 

insulated wires connected to DFT and R terminals on

 

 

line should be warm enough to have caused defrost-

 

control board. Resistance reading may be zero (indicating

 

 

thermostat contacts to open. Check resistance across defrost

 

closed-defrost thermostat), or infinity (

for open thermo-

 

 

thermostat. Ohmmeter should read infinite resistance, indi-

 

stat) depending on outdoor temperature.

 

 

 

 

cating defrost thermostat has opened at approximately 80°F.

 

 

 

—19—

 

 

 

 

Image 19
Contents Safety Considerations Table of ContentsIII. Seacoast for AIR Conditioners only II. ADD-ON Replacement RetrofitAccessory Descriptions VIII. LOW-AMBIENT Pressure SwitchXI. Support Feet II. Interconnecting Tubing SizingIX. Wind Baffle Coastal FilterMatl 20 GA Steel Matl 18 GA SteelBaffle Left Unit Size Unit HeightSmall MediumEstimated Percentage of Nominal COOLING-CAPACITY Losses Wind Baffle Dimensions for Cube UnitsIII. Metering Device Sizing Calculation of Indoor Piston no IV. LIQUID-LINE Solenoid and Tubing CONFIGU- RationFitting Losses in Equivalent FT ExampleVI -SPEED Applications Common Piston SizesLIQUID-LINE Solenoid KIT Part Numbers Charging InformationPositions 6 through 10-Serial Number II. Serial Number IdentificationIII. Information PLATE-RELIANT Products II. Remove FAN-MOTOR ASSEMBLY-BEFORE 1/1/92Cabinet Remove TOP COVER-BEFORE 1/1/92VI. Remove FAN-MOTOR ASSEMBLY-AFTER 1/1/92 Basic Cabinet Designs Electrical Aluminum WireII. Contactors Information PlateStart Capacitors and PTC Devices III. CapacitorsIV. Cycle Protector Temporary Capacitance BoostCrankcase Heater VI. TIME-DELAY RelayLOW-PRESSURE Switch VII. Pressure SwitchesIX. DEFROST-CONTROL Board HIGH-PRESSURE SwitchLIQUID-LINE Pressure Switch VIII. Defrost ThermostatsCES0110063 CES0130024 CES0110063 Defrost ControlSPEED-UP Defrost Control SPEED-UP Timing SEParameter Minimum Maximum XI. Service Alarm Control Board Defrost Timer SettingsFAN Motors XII. Outdoor Thermostats OF2 CESO130076-00Aeroquiet System and Aeromax TOP FAN PositionXIII. Compressor Plug Service Alarm Wiring ConnectionsReciprocating Compressor XIV. LOW-VOLTAGE TerminalsMechanical Failures II. Electrical Failures IV. Compressor Removal and Replacement III. System Cleanup After BurnoutIII. Discharge Thermostat Copeland Scroll Compressor FeaturesII. Troubleshooting Compressor OIL RechargeII. Compressor Protection Millennium Scroll Compressor FeaturesIII. Troubleshooting IV. Scroll COMPRESSOR, 3-PHASE MonitorCont HPS LPS IFR Indoor External Power Supply 24Cont Equip GND CAP OFM Logic CESO130075Ambient Temperature for HIGH- LOW-SPEED Operation Function Light Code and Display Location IV. Major Components III. Factory DefaultsFactory Defaults Compressor PTC RangesTWO-SPEED Compressor Winding Resistance AT 70F ± VI. TroubleshootingLED FUNCTION/MALFUNCTION Lights II. Leak Detection Refrigeration System Refrigeration CycleLow-Speed Windings All 24V PIN Connection TroubleshootingIII. Brazing Cooling CycleIV. Service Valves Service ValvesReliant and Cube Products Produced Reliant Products Except 1992 ProductionVI. Reversing Valve VII. THERMOSTATIC-EXPANSION Valves TXV Reversing ValveIX. Coil Removal TXV Superheat Setting AT Outlet of Evaporator CoilInstallation TXV Type Product Usage Superheat Setting VIII. THERMOSTATIC-EXPANSION Valve BI-FLOW TXVTXV in Cooling Mode XIV. Checking Charge XI. AccumulatorXII. Contaminant Removal XIII. System ChargingSubcooling Charging Method Required Vapor Temperature FSuperheat Charging Table Superheat Charging MethodReliant AIR Conditioners Care and MaintenanceReliant Heat Pumps Required LIQUID-LINE Temperature Page AIR Conditioner Troubleshooting Chart Heat Pump TROUBLESHOOTING-COOLING Cycle Heat Pump TROUBLESHOOTING-HEATING Cycle
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R-22 specifications

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