Powermatic PM1800 operating instructions Dust Collection, Electrical Connections

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Dust Collection

The use of a dust collection system is strongly recommended for this band saw. It will help keep the shop clean, as well as reduce potential health hazards caused by inhalation of wood dust. The collector should have a capacity sufficient for this size machine – 400 CFM is recommended. Walter Meier has a line of dust collection systems available; see your dealer or visit our website listed on the back cover.

Connect the hoses of your dust collection system to the 4” dust ports at the rear of the band saw. Secure tightly with hose clamps (not provided). See Figure 18.

Electrical Connections

Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

Single Phase Connections

The single phase Band Saw is factory wired for 230 volts. It is not supplied with a plug. You may either install a UL/CSA-listed plug suitable for 230 volt operation, or “hard-wire” the Band Saw directly to a service panel.

It is recommended that the single phase Band Saw be connected to a grounded and dedicated, minimum 50 amp circuit with a 50 amp circuit breaker or time delay fuse. Local codes take precedence over recommendations.

Three Phase Connections

The three phase Band Saw is factory wired for 230 volts. It is not supplied with a plug. You may either install a UL/CSA-listed plug suitable for 230 volt operation, or “hard-wire” the Band Saw directly to a service panel.

The three phase Band Saw may be converted to 460V operation. The current contactor must be replaced with the 460V magnetic contactor (part no. PM2000-293C, purchased separately). In addition, re-connect the motor leads according to the diagrams inside the motor junction box. (Similar diagrams may be found at the back of this manual.)

It is recommended that the three phase Band Saw be connected to a grounded and dedicated, minimum 30 amp circuit with a 30 amp circuit breaker or time delay fuse. Local codes take precedence over recommendations.

Figure 18

If the single phase or three phase Band Saw is to be “hard-wired” to a service panel, make sure a disconnect is available for the operator. During hard-wiring of the machine, make sure the fuses have been removed or the breakers have been tripped in the circuit to which the Band Saw will be connected. Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired.

Grounding Instructions

This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

Improper connection of the equipment- grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes, is the equipment- grounding conductor.

If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately.

Make sure the voltage of your power supply matches the specifications on the motor plate of the Band Saw.

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Contents Inch Band Saw Warranty and Service Warranty PeriodTable of Contents Upper Wheel Assembly Exploded View Page Page Introduction Specifications PM1800Features and Terminology Contents of the Shipping Container UnpackingRear Rail InstallationAssembly Refer to Figures 4Resaw Fence Fence AssemblyFront Rail and Guide Tube Fence to Table Clearance Setting Cursor Zero PositionSetting Table Parallel to Blade Refer to Figures 13Refer to Figures 15 Setting Fence Parallel to BladeFence Locking Tightness Vertically. Refer to FigureDust Collection Electrical ConnectionsTable Tilt AdjustmentsExtension Cords Table StopInstalling/Changing Blades Refer to Figures 23Blade Tension Blade Tracking Refer to Figures 28 through Upper Blade GuidesUpper Thrust Bearing Refer to Figures 29Lower Blade Guides Guide Post Guide Post ParallelismRefer to Figures 36 Resaw PinMiter Gauge Refer to Figures 38 through Blade Speed AdjustmentDrive Belt Tension and Replacement Refer to Figures 38Insert Block Operating ControlsWheel Brush Loosen the motor lock handleSafety Key Brake PedalRipping General ProcedureOperation CrosscuttingResawing Blade LeadMaintenance Lubrication PointsPitch Blade SelectionWidth ShapeBlade Breakage SetMaterial Blade Selection Guide For Radius CuttingTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Replacement Parts Trouble Probable Cause RemedyUpper Wheel Assembly Exploded View Upper Wheel Assembly Parts List Index No. Part No Description Size QtyLower Wheel and Motor Assembly Exploded View Lower Wheel and Motor Assembly Parts List PM1800-250 Blade Guide Assembly Exploded View Blade Guide Assembly Parts List 20x1/2 PM1800-359 Table and Fence Assembly Exploded View Table and Fence Assembly Parts List 6295171 Magnetic Switch Electrical Connections 5HP 1PHMagnetic Switch Electrical Connections 5HP 3PHMotor Page Page New Sanford Rd. LaVergne, TN
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