Powermatic PM1800 operating instructions Troubleshooting Operational Problems

Page 32

Troubleshooting – Operational Problems

Trouble

Table tilt does not hold position under load.

Table will not tilt.

Table vibration while sawing.

Surface finish on workpiece is rough.

Saw blade cutting inaccurately. Cuts are not straight.

Blade cannot be tensioned properly.

Blade binds in the workpiece.

Probable Cause

Remedy

 

 

Locking lever is not tight.

Tighten locking lever (A, Figure 20).

 

 

Trunnion locking mechanism is

Replace trunnion locking mechanism.

broken or worn.

 

 

 

Trunnion is not lubricated.

Lubricate trunnion.

 

 

Trunnion is jammed.

Disassemble and replace jammed

parts.

 

 

 

 

Position belt for correct speed (see

Incorrect blade speed.

page 23). Also use acceptable feed

 

rate for the material being worked.

 

 

Drive belt is too slack.

Increase tension on drive belt. (see

page 23). Replace belt if worn.

 

 

 

Incorrect choice of saw blade pitch.

Check blade selection chart and use

correct blade (see page 31).

 

 

 

Saw dust or debris on band wheel. Or

Keep band wheels clean. Replace

tire is worn/damaged.

tires if necessary.

 

 

Support bearing(s) are worn.

Replace support bearings.

 

 

Saw blade speed is too low.

Increase speed.

 

 

Saw blade pitch is too coarse.

Change to finer pitch blade.

 

 

Gum or pitch on blade.

Clean blade.

 

 

Worn blade teeth or damaged blade.

Replace blade.

 

 

Fence not parallel to blade.

Align fence properly (see page 13).

 

 

Incorrect adjustment of blade guides.

Adjust blade guides properly (see

pages 19-20).

 

 

 

Incorrect blade speed used.

Change to correct speed.

 

 

Workpiece being fed too strongly.

Reduce feed force.

 

 

Upper blade guides not located close

Guides should be about 3/16” above

enough to workpiece.

workpiece.

 

 

Incorrect choice of saw blade for that

Change to correct blade.

particular cutting operation.

 

 

 

Blade tension too light.

Increase tension (see page 17).

 

 

Tension spring is fatigued.

Replace tension spring (contact

 

service representative).

 

 

Incorrect blade tension or damaged

Correct accordingly.

blade.

 

 

 

Blade too wide for desired radius.

Select narrower blade. See chart on

page 31.

 

 

 

32

Image 32
Contents Inch Band Saw Warranty and Service Warranty PeriodTable of Contents Upper Wheel Assembly Exploded View Page Page Introduction Specifications PM1800Features and Terminology Contents of the Shipping Container UnpackingInstallation AssemblyRear Rail Refer to Figures 4Resaw Fence Fence AssemblyFront Rail and Guide Tube Setting Cursor Zero Position Setting Table Parallel to BladeFence to Table Clearance Refer to Figures 13Setting Fence Parallel to Blade Fence Locking TightnessRefer to Figures 15 Vertically. Refer to FigureDust Collection Electrical ConnectionsAdjustments Extension CordsTable Tilt Table StopInstalling/Changing Blades Refer to Figures 23Blade Tension Blade Tracking Upper Blade Guides Upper Thrust BearingRefer to Figures 28 through Refer to Figures 29Lower Blade Guides Guide Post Guide Post ParallelismRefer to Figures 36 Resaw PinMiter Gauge Blade Speed Adjustment Drive Belt Tension and ReplacementRefer to Figures 38 through Refer to Figures 38Operating Controls Wheel BrushInsert Block Loosen the motor lock handleSafety Key Brake PedalGeneral Procedure OperationRipping CrosscuttingResawing Blade LeadMaintenance Lubrication PointsBlade Selection WidthPitch ShapeBlade Breakage SetMaterial Blade Selection Guide For Radius CuttingTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Replacement Parts Trouble Probable Cause RemedyUpper Wheel Assembly Exploded View Upper Wheel Assembly Parts List Index No. Part No Description Size QtyLower Wheel and Motor Assembly Exploded View Lower Wheel and Motor Assembly Parts List PM1800-250 Blade Guide Assembly Exploded View Blade Guide Assembly Parts List 20x1/2 PM1800-359 Table and Fence Assembly Exploded View Table and Fence Assembly Parts List 6295171 Magnetic Switch Electrical Connections 5HP 1PHMagnetic Switch Electrical Connections 5HP 3PHMotor Page Page New Sanford Rd. LaVergne, TN
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