Powermatic PM1800 operating instructions Installation, Assembly, Rear Rail, Refer to Figures 4

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Installation

Tools required for assembly and set up:

7/32” hex (Allen) wrench 6mm hex (Allen) wrench 12mm open-end wrench Square

Hoist or forklift, with straps

Remove all crating and plastic from around the machine. Remove any screws or straps holding the band saw to the shipping pallet.

Exercise care when removing the machine from the shipping pallet.

Use a hoist or forklift with straps to remove the machine from the pallet. The straps used should have a minimum 1,000 lb. lifting capacity. Do NOT place forks or straps directly beneath the table or against handles or levers - place the straps under the top portion of the frame, as shown in Figure 3.

Move the band saw to its permanent location, which should be dry and well lit, with enough space on all sides to handle long stock or perform routine maintenance on the machine. Make sure the floor is able to support the weight of the machine. If desired, the band saw can be secured to the floor using lag screws (not provided) through the four holes in the base.

Exposed metal surfaces, such as the table surface and blade guides, have been given a protective coating at the factory. This coating should be removed with a soft cloth moistened with solvent. Do not get solvents near plastic or rubber parts; and do not use an abrasive pad as it may scratch the exposed surfaces.

Assembly

Rear Rail

Refer to Figures 4 and 5.

1.Install the rear rail to the rear edge of the table, using three 5/16-18 x 3/4 hex cap screws (AA), three 5/16 lock washers (BB), and three 5/16 flat washers (CC) as shown. Hand tighten only.

2.The exact distance from rear rail to table top is not important, but the rear rail should be made parallel to the table top. Place a measuring device, such as a combination square (Figure 5) at front and back of the table as shown.

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Figure 3

Figure 4

Figure 5

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Contents Inch Band Saw Warranty and Service Warranty PeriodTable of Contents Upper Wheel Assembly Exploded View Page Page Introduction Specifications PM1800Features and Terminology Contents of the Shipping Container UnpackingRear Rail InstallationAssembly Refer to Figures 4Front Rail and Guide Tube Fence AssemblyResaw Fence Fence to Table Clearance Setting Cursor Zero PositionSetting Table Parallel to Blade Refer to Figures 13Refer to Figures 15 Setting Fence Parallel to BladeFence Locking Tightness Vertically. Refer to FigureDust Collection Electrical ConnectionsTable Tilt AdjustmentsExtension Cords Table StopInstalling/Changing Blades Refer to Figures 23Blade Tension Blade Tracking Refer to Figures 28 through Upper Blade GuidesUpper Thrust Bearing Refer to Figures 29Lower Blade Guides Guide Post Guide Post ParallelismMiter Gauge Resaw PinRefer to Figures 36 Refer to Figures 38 through Blade Speed AdjustmentDrive Belt Tension and Replacement Refer to Figures 38Insert Block Operating ControlsWheel Brush Loosen the motor lock handleSafety Key Brake PedalRipping General ProcedureOperation CrosscuttingResawing Blade LeadMaintenance Lubrication PointsPitch Blade SelectionWidth ShapeMaterial SetBlade Breakage Blade Selection Guide For Radius CuttingTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Replacement Parts Trouble Probable Cause RemedyUpper Wheel Assembly Exploded View Upper Wheel Assembly Parts List Index No. Part No Description Size QtyLower Wheel and Motor Assembly Exploded View Lower Wheel and Motor Assembly Parts List PM1800-250 Blade Guide Assembly Exploded View Blade Guide Assembly Parts List 20x1/2 PM1800-359 Table and Fence Assembly Exploded View Table and Fence Assembly Parts List 6295171 Magnetic Switch Electrical Connections 5HP 1PHMagnetic Switch Electrical Connections 5HP 3PHMotor Page Page New Sanford Rd. LaVergne, TN
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