Powermatic PM1800 operating instructions Trouble

Page 33

Trouble

Blade forms cracks at base of teeth.

Cracks on back edge of blade.

Blade breaks prematurely.

Blade breaks close to weld.

Premature dulling of saw teeth.

Probable Cause

Remedy

 

 

Teeth not suitable for particular job, or

Replace with proper blade for job.

are incorrectly set.

 

 

 

Blade thickness not suitable for band

Replace with proper thickness blade.

wheel diameter.

 

 

 

Blade sharpened incorrectly,

Sharpen blade properly or replace.

becomes overheated.

 

 

 

Band wheels have become

Contact service representative.

misaligned.

 

 

 

Workpiece being fed too quickly.

Reduce feed speed to lessen strain

on the blade.

 

 

 

Welding on blade not perfectly

Eliminate the welded part, and re-

weld properly; or acquire a new blade.

aligned.

Round the back edge of a new blade.

 

 

 

Thrust bearing is worn; caused by

Replace thrust bearing. Adjust new

bearing according to instructions (see

constant contact with back of blade.

page 20).

 

 

 

Feed force too great.

Reduce feed force.

 

 

Blade pitch too coarse.

Refer to blade selection chart; use

finer pitch blade.

 

 

 

Support bearing not properly

Check support bearing for correct

position and signs of wear. Adjust or

supporting blade.

replace as needed.

 

 

 

Blade tensioned too tightly.

Reduce tension (see page 17).

 

 

Blade overheated during welding.

Have blade annealed, or eliminate

brittle part and weld correctly.

 

 

 

Blade cooled too rapidly after welding.

Have blade annealed, or eliminate

 

brittle part and weld correctly.

 

 

Blade “pitch” too fine.

Refer to blade selection chart (page

31). Use blade with coarser pitch.

 

 

 

Feed pressure too light.

Increase feed pressure.

 

 

Cutting rate too low.

Increase feed pressure and cutting

rate.

 

 

 

Incorrect choice of blade.

Re-examine material. Select proper

blade from the chart (page 31).

 

 

 

Chipped tooth or foreign object

Stop the saw and remove lodged

lodged in cut.

particle. Replace blade if damaged.

 

 

33

Image 33
Contents Inch Band Saw Warranty Period Warranty and ServiceTable of Contents Upper Wheel Assembly Exploded View Page Page PM1800 Introduction SpecificationsFeatures and Terminology Unpacking Contents of the Shipping ContainerAssembly InstallationRear Rail Refer to Figures 4Fence Assembly Front Rail and Guide TubeResaw Fence Setting Table Parallel to Blade Setting Cursor Zero PositionFence to Table Clearance Refer to Figures 13Fence Locking Tightness Setting Fence Parallel to BladeRefer to Figures 15 Vertically. Refer to FigureElectrical Connections Dust CollectionExtension Cords AdjustmentsTable Tilt Table StopRefer to Figures 23 Installing/Changing BladesBlade Tension Blade Tracking Upper Thrust Bearing Upper Blade GuidesRefer to Figures 28 through Refer to Figures 29Lower Blade Guides Guide Post Parallelism Guide PostResaw Pin Miter GaugeRefer to Figures 36 Drive Belt Tension and Replacement Blade Speed AdjustmentRefer to Figures 38 through Refer to Figures 38Wheel Brush Operating ControlsInsert Block Loosen the motor lock handleBrake Pedal Safety KeyOperation General ProcedureRipping CrosscuttingBlade Lead ResawingLubrication Points MaintenanceWidth Blade SelectionPitch ShapeSet MaterialBlade Breakage For Radius Cutting Blade Selection GuideTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Replacement PartsUpper Wheel Assembly Exploded View Index No. Part No Description Size Qty Upper Wheel Assembly Parts ListLower Wheel and Motor Assembly Exploded View Lower Wheel and Motor Assembly Parts List PM1800-250 Blade Guide Assembly Exploded View Blade Guide Assembly Parts List 20x1/2 PM1800-359 Table and Fence Assembly Exploded View Table and Fence Assembly Parts List 6295171 Electrical Connections 5HP 1PH Magnetic SwitchElectrical Connections 5HP 3PH Magnetic SwitchMotor Page Page New Sanford Rd. LaVergne, TN
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