Powermatic PM1800 operating instructions Resawing, Blade Lead

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Resawing

Resawing is the process of slicing stock to reduce its thickness, or to produce boards that are thinner than the original workpiece, such as veneers.

The ideal blade for resawing is the widest one the machine can handle, as the wider the blade the better it can hold a straight line.

Resawing can be performed using the aluminum resaw fence or the resaw pin. When using the resaw fence, use a push block, push stick, or similar device to keep your hands away from the blade. The resaw pin offers a pivot point by which you can carefully follow your layout line; it is especially useful for sawing curves, when the fence can’t be used and it’s difficult to control the cut freehand.

Figure 46 demonstrates resawing with the aluminum resaw fence; Figure 47, with the resaw pin.

Blade Lead

Blade lead, or drift, is when the blade begins to wander off the cutting line even when the band saw fence is being used. Figure 48 shows an example of blade lead. It is more common with small, narrow blades, and is almost always attributable to poor blade quality, or lack of proper adjustments. Inspect the band saw for the following:

Fence is not parallel to miter slot and blade.

Blade is not tensioned correctly.

Blade is dull.

Teeth have too much “set” on one side of the blade.

Workpiece is being fed too quickly.

If the blade is suspect, but replacing it is not currently an option, the blade lead can be temporarily compensated for by skewing the fence:

1.Cut a scrap piece of wood about the same length as the band saw table, and joint one edge along its length, or rip it on a table saw to give it a straight edge.

2.Draw a line on the board parallel with the jointed, or straight edge of the board.

3.Move the band saw fence out of the way, and carefully make a freehand cut along your drawn line on the board. Stop about midway on the board, and shut off the band saw (allow the blade to come to a complete stop) but do not allow the board to move.

4.Clamp the board to the table.

Figure 46

Figure 47

Figure 48

5.Slide the band saw fence over against the board until it contacts the straight edge of the board at some point. Lock the fence down.

6.Use the back adjustment screws (B, Figure 16) to line up the fence against the board.

7.Re-tighten the four hex cap screws.

NOTE: Skewing the fence to correct blade lead is effective for that particular blade; when a new blade is installed, the fence will need re- adjustment and re-squaring to miter slot. See appropriate section in this manual.

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Contents Inch Band Saw Warranty Period Warranty and ServiceTable of Contents Upper Wheel Assembly Exploded View Page Page PM1800 Introduction SpecificationsFeatures and Terminology Unpacking Contents of the Shipping ContainerRefer to Figures 4 InstallationAssembly Rear RailFence Assembly Front Rail and Guide TubeResaw Fence Refer to Figures 13 Setting Cursor Zero PositionSetting Table Parallel to Blade Fence to Table ClearanceVertically. Refer to Figure Setting Fence Parallel to BladeFence Locking Tightness Refer to Figures 15Electrical Connections Dust CollectionTable Stop AdjustmentsExtension Cords Table TiltRefer to Figures 23 Installing/Changing BladesBlade Tension Blade Tracking Refer to Figures 29 Upper Blade GuidesUpper Thrust Bearing Refer to Figures 28 throughLower Blade Guides Guide Post Parallelism Guide PostResaw Pin Miter GaugeRefer to Figures 36 Refer to Figures 38 Blade Speed AdjustmentDrive Belt Tension and Replacement Refer to Figures 38 throughLoosen the motor lock handle Operating ControlsWheel Brush Insert BlockBrake Pedal Safety KeyCrosscutting General ProcedureOperation RippingBlade Lead ResawingLubrication Points MaintenanceShape Blade SelectionWidth PitchSet MaterialBlade Breakage For Radius Cutting Blade Selection GuideTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Replacement PartsUpper Wheel Assembly Exploded View Index No. Part No Description Size Qty Upper Wheel Assembly Parts ListLower Wheel and Motor Assembly Exploded View Lower Wheel and Motor Assembly Parts List PM1800-250 Blade Guide Assembly Exploded View Blade Guide Assembly Parts List 20x1/2 PM1800-359 Table and Fence Assembly Exploded View Table and Fence Assembly Parts List 6295171 Electrical Connections 5HP 1PH Magnetic SwitchElectrical Connections 5HP 3PH Magnetic SwitchMotor Page Page New Sanford Rd. LaVergne, TN
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