Powermatic PM1800 operating instructions

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1.Read and understand the entire owner’s manual before attempting assembly or operation.

2.Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3.Replace the warning labels if they become obscured or removed.

4.This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.

5.Do not use this band saw for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6.Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

7.Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Secure all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves when operating the machine.

8.Wear ear protectors (plugs or muffs) during extended periods of operation.

9.Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead based paint.

Crystalline silica from bricks, cement and other masonry products.

Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10.Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11.Make certain the switch is in the OFF position before connecting the machine to the power supply.

12.Make certain the machine is properly grounded.

13.Make all machine adjustments or maintenance with the machine unplugged from the power source.

14.Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

15.Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.

16.Make sure the band saw is firmly secured to the floor or bench before use.

17.Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

18.Provide for adequate space surrounding work area and non-glare, overhead lighting.

19.Keep the floor around the machine clean and free of scrap material, oil and grease.

20.Keep visitors a safe distance from the work area. Keep children away.

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Contents Inch Band Saw Warranty Period Warranty and ServiceTable of Contents Upper Wheel Assembly Exploded View Page Page PM1800 Introduction SpecificationsFeatures and Terminology Unpacking Contents of the Shipping ContainerAssembly InstallationRear Rail Refer to Figures 4Resaw Fence Fence AssemblyFront Rail and Guide Tube Setting Table Parallel to Blade Setting Cursor Zero PositionFence to Table Clearance Refer to Figures 13Fence Locking Tightness Setting Fence Parallel to BladeRefer to Figures 15 Vertically. Refer to FigureElectrical Connections Dust CollectionExtension Cords AdjustmentsTable Tilt Table StopRefer to Figures 23 Installing/Changing BladesBlade Tension Blade Tracking Upper Thrust Bearing Upper Blade GuidesRefer to Figures 28 through Refer to Figures 29Lower Blade Guides Guide Post Parallelism Guide PostRefer to Figures 36 Resaw PinMiter Gauge Drive Belt Tension and Replacement Blade Speed AdjustmentRefer to Figures 38 through Refer to Figures 38Wheel Brush Operating ControlsInsert Block Loosen the motor lock handleBrake Pedal Safety KeyOperation General ProcedureRipping CrosscuttingBlade Lead ResawingLubrication Points MaintenanceWidth Blade SelectionPitch ShapeBlade Breakage SetMaterial For Radius Cutting Blade Selection GuideTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Replacement PartsUpper Wheel Assembly Exploded View Index No. Part No Description Size Qty Upper Wheel Assembly Parts ListLower Wheel and Motor Assembly Exploded View Lower Wheel and Motor Assembly Parts List PM1800-250 Blade Guide Assembly Exploded View Blade Guide Assembly Parts List 20x1/2 PM1800-359 Table and Fence Assembly Exploded View Table and Fence Assembly Parts List 6295171 Electrical Connections 5HP 1PH Magnetic SwitchElectrical Connections 5HP 3PH Magnetic SwitchMotor Page Page New Sanford Rd. LaVergne, TN
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